Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPP-5418GX/RX-17
10-02-2017
Instruction Manual
XPP-5418GX/RX-K01
Please read these instructions before using your Nightstick XPP-5418 Intrinsically
Safe Flashlight. They include important safety information and operating instructions.
THE XPP-5418GX/RX IS APPROVED FOR USE
CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135ºC
CLASS I ZONE 0 AEx ia IIC T3 Ga
Ex ia IIC T3 Ga
Ex ia op is IIC T3 Ga
Intertek ITS 13 ATEX27837X
IECEx ITS 16.0067X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell with three in series
Energizer E91 or EN91
0359
E 467756
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
II 1 G Ex ia op is IIC T3 Ga
Bayco Products, Inc. XPP-5418GX/RX
WARNINGS:
Replace batteries in a non-hazardous location.
Use only Energizer AA Model E91 or EN91 batteries.
AVERTISSEMENT:
Remplacer les piles dans une zone non dangereuse.
Utiliser uniquement les piles Energizer AA - modèle E91 ou EN91.
Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONS
640 S. Sanden Blvd., Wylie, TX 75098
WARNINGS - INTRINSICALLY SAFE
y
Warning: Use only the approved non-rechargeable batteries listed below.
y
Warning: Do NOT attempt to use rechargeable AA batteries with this light.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezel
in the hazardous environment. This task must ONLY be performed in an area known
to be non-hazardous.
y
Warning: When exchanging batteries, use only Energizer EN91 or Energizer E91
batteries.
y
Warning: To prevent ignition of a hazardous atmosphere, the AA batteries must only
be exchanged in an area known to be non-hazardous.
y
Warning: To reduce the risk of explosion, do not mix new batteries with used
batteries, or mix batteries from different manufacturers.
y
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
For personal safety, always confirm the rating of any known hazardous or potentially
hazardous location where the light is to be used.
BATTERY INSTALLATION
WARNING: In order to maintain the XPP-5418’s Intrinsically Safe rating, the only
AA batteries certified for use with this light are the Energizer EN91
or
Energizer
E91 batteries.
y
Do not attempt to use any other brand or model of AA batteries.
y
Do not attempt to use any type of rechargeable AA batteries.
Warning: To prevent ignition of a hazardous atmosphere, do not remove the lens
bezel or the reflector / battery carrier in the hazardous environment. This task must
ONLY be done in an area known to be non-hazardous.
y
Loosen the locking screw located on the side of the lens cap. NOTE: Do NOT
attempt to completely remove the locking screw. Doing so is not necessary and may
damage the threads. The screw simply needs to be loosened enough to allow the lens
bezel to unscrew.
y
Unscrew the lens bezel from the housing in a counter-clockwise direction.
y
Turn the light upside down and carefully shake the light in order to remove the
batteries. Allow the batteries to slide into your hand.
y
Using 3 – AA
Energizer EN91
or
Energizer E91
batteries (make sure that all 3
batteries are of the same model), install the batteries in the carrier paying close
attention to the markings inside the housing for proper battery terminal polarity
alignment.
y
Replace the lens bezel by screwing it onto the housing in a clockwise direction.
y
Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the
threads and impact the light’s Intrinsic Safety.
ATTACHING HELMET MOUNT
THE XPP-5418-K01 COMES WITH THE NS-HMC6 MULTI-ANGLE MOUNT THAT CAN
BE ATTACHED TO ANY FIRE HELMET OR HARD HAT.
Two mounting components are included that can be changed depending on what
type of mount is needed.
y
Brim Mount - Mounts on brim of helmet or hard hat..
y
Slot Mount - Slides into helmet accessory slot.
NS-HMC6 Helmet Mount Kit
ASSEMBLY
y
Fit the Light Mount (A) into the slot of either the Brim Mount or Slot Mount (B) and
securely tighten using the thumb screw (C).
y
Securely attach the brim or slot mount to the helmet.
y
Place the flashlight inside the Light Mount
SET THE ANGLE OF THE MULTI-ANGLE MOUNT
Once mounted to the helmet, the user can change the angle of the mount in order to
position the light appropriately for the optimum clearance and illumination.
OPERATION
THE XPP-5418 HAS TWO SEPARATE LIGHTING MODES:
MOMENTARY FLASHLIGHT MODE
Lightly press the body switch for momentary operation. Release the switch to turn
the light off.
CONSTANT-ON FLASHLIGHT MODE
Press the body switch until it clicks and then release for constant-on mode. Press
and release the body switch again to turn the light off.
WARRANTY
LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in workmanship
and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty
includes the LEDs, housing and lenses. Rechargeable batteries, chargers, switches,
electronics and included accessories are warranted for a period of two years with proof
of purchase. Normal wear and failures which are caused by accidents, misuse, abuse,
faulty installation and lightning damage are excluded.
We will repair or replace this product should we determine it to be defective. This
is the only warranty, expressed or implied, including any warranty of merchantability or
fitness for a particular purpose.
For a complete copy of the warranty, go to www.nightstick.com/nightstick-product-
support/warranties. Retain your receipt for proof of purchase.
XPP-5418 with Brim Mount
XPP-5418 with Slot Mount