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Nieco Corporation - Model JF64G SE

5-13-2014

Released

Date

Notes

REV

Revision History:

nieco Corporation

7950 Cameron Drive

Windsor, CA 95492

(707) 284-7100 Office • (707) 284-7430 Fax

www.nieco.com • e-mail: [email protected]

Содержание BroilVection JF64G SE

Страница 1: ...re or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance APPROVALS IMPORTANT RETAIN THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE Broiler area must be kept free of combustible materials and the flow of combustion and ventilation air must not be obstructed Operating personnel must not perform any maintenance or repair functions Contact your Nieco Aut...

Страница 2: ...quirements 6 B 5 Clearance 6 B 6 Gas Connection 7 B 7 Flexible Gas Line Installation 7 B 8 Restraining Device 8 B 9 Electrical Connection 8 B 10 Pre Operation Check 8 C operation 9 C 1 Controls and Indicators 9 C 2 Step by Step Lighting Procedure 10 C 3 Shutdown Procedure 11 C 4 Control Operation 12 D assembly Disassembly and Cleaning 13 e Troubleshooting Guide 25 f Wiring Diagram 26 G specificati...

Страница 3: ...bility of the purchaser and aRe noT covered under warranty The warranty does not extend to Damages caused in shipment or damage as a result of improper use Installation of electrical service Normal maintenance as outlined in this manual Malfunction resulting from improper maintenance not in accordance with the steps contained in this manual and any applicable training Damage caused by abuse or car...

Страница 4: ...as been factory trained and has a complete supply of parts for your Nieco Automatic Broiler You may contact the factory direct at 1 707 284 7100 if you have trouble locating your local Nieco Distributor a 4 Important safety Information Throughout this manual you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipm...

Страница 5: ... The nieco Corporation does not endorse the use of any particular cleaning degreasing agent Use only those chemicals that are approved for use in your kitchen The broiler should be grounded according to local electrical codes to prevent the possibility of electrical shock It requires a grounded receptacle with separate electrical lines protected by fuses or circuit breakers of the proper rating al...

Страница 6: ...a ventilation hood of adequate size Do not obstruct the flow of combustion and ventilation air An adequate air supply must be available for safe and proper operation For installations in the Commonwealth of Massachusetts the following shall apply Venting shall be in compliance with NFPA Section 10 3 5 2 for the Model JF93 b 5 Clearance Keep appliance area free from combustibles To facilitate disas...

Страница 7: ... contain chemicals or produce substances listed by the State of California to either cause cancer birth defects or other reproductive harm Nieco Corporation Model JF64G SE For safety in the kitchen area and to insure maximum service life it is vitally important to correctly install connectors The connector shall comply with the Standard for Connectors for Moveable Gas Appliances ANSI Z21 69 or CAN...

Страница 8: ...e used with all moveable castered appliances It fully complies with American Gas Association requirements References Z21 69 Z83 11 and Z21 41 with current revisions Installation is quick and positive In Canada device is in accordance with CAN 1 6 9 M70 Quick Disconnect Devices for use with gas fuel and CAN 1 6 10 88 metal connectors for gas appliances Correct length for any appliance is simply a m...

Страница 9: ... troubleshooting guide if the broiler fails to light 9 Nieco Corporation Model JF64G SE C oPeRaTIon C 1 Controls and Indicators 1 Belt Speed Control P N 13727 B Used to set the broil time on the meat belt 2 Temperature Control P N 19076 Helps keep the broiler temperature stable when the broiler is under heavy load 5 3 4 2 1 on THe baCK of THe bRoIleR 1 Belt reverse buttons Pres and hold these butt...

Страница 10: ...ll reset and try again for 10 seconds This occurs 3 times If the broiler does not light after the third attempt the ignition failure light will flash and the main on off switch must be cycled to repeat the procedure If this still doesn t light the broiler see the MANUAL IGNITION instructions WaRnInG THe VenTIlaTIon sYsTeM MUsT be on aT all TIMes DURInG bRoIleR oPeRaTIon oPeRaT InG bRoIleR WITHoUT ...

Страница 11: ...vent of power failure gas pressure loss or any other related incident No attempt to operate this appliance should be made in the event of a power failure CaUTIon In a prominent location post instructions to be followed in the event the user smells gas This information shall be obtained by consulting your local gas supplier CaUTIon foR YoUR safeTY Do not store or use gasoline or other flammable vap...

Страница 12: ...exhaust hood is turned on Turn the broiler on Step 2 Flex side Set the temperature bottom number to 1000º F 537 C Use the up or down arrows on the control to set the temperature Leave the broiler at 1000º F for one hour DO NOT COOK DURING THIS HOUR After the hour is up use the arrows to put the set point to 20º UNDER the actual temperature The bottom number is the set temperature and the top numbe...

Страница 13: ...leave the ventilation system on during cooling Use only approved cleaning degreasing and sanitizing solutions all PaRTs aRe CleaneD on a DaIlY basIs Unless oTHeRWIse noTeD follow the steps for proper disassembly Reverse the order for reassembly CaUTIon follow the Disassembly and Reassembly steps to ensure proper operation of the broiler failure to do so may result in operational problems WaRnInG b...

Страница 14: ...rtment Sink No Scratch Pad Scrub Pad Towel Heat Resistant Gloves Degreaser Soft Bristle Brush Small Orifice Brush Shaft Cleaning Tool Tools Needed 1 2 This Stop sign shows a step in the procedure that must be followed exactly or personal safety could be affected This warning symbol shows a step in the procedure that must be followed exactly or broiler performance could be affected This puzzle symb...

Страница 15: ...scrub pad rinse and sanitize in the 3 compartment sink Oil Dip Pan Feed End Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Degreaser 1 Remove square Hotel pan from the rear of broiler 2 Slide Grease Drip Tray out from the front of the broiler 3 Wash with a scrub pad rinse and sanitize in the 3 compartment sink Grease Drip Tray Feed End Tools Instructions Clean Daily 3 Compartment Sink...

Страница 16: ... with a towel Chain Shafts Tools Instructions Clean Daily Shaft Cleaning Tool INNER HEAT SHIELDS BELT ADJUSTMENT Tools Tools Instructions Instructions Shaft Cleaning Tool 1 Reach between the belt with the Shaft Cleaning Tool to scrape deposits from the inner shield Discharge End 1 Remove Discharge Awning and stripper blade 2 Loosen slotted crossbar bracket 3 Pry on shaft to adjust belt 4 Tighten b...

Страница 17: ...a sanitized towel and wipe product holding area Product Holding Area Feed End Tools Instructions Soapy Towel Clean Daily Sanitized Towel 1 Lift up and off 2 Take to sink area and spray with degreaser 3 Wash rinse and sanitize in the 3 compartment sink Discharge Awning Discharge End Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Degreaser ...

Страница 18: ...harge End Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Degreaser 1 Tilt stripper blade away from chain lift off brackets Make sure stripper blade is cool before putting in water or it may warp 2 Take to sink area and spray with degreaser 3 Wash with a scrub pad rinse and sanitize in the 3 compartment sink REASSEMBLY Hang stripper blade on brackets Stripper Blade Discharge End Tools ...

Страница 19: ...ools Instructions Clean Daily 3 Compartment Sink Scrub Pad Degreaser 1 Lift and slide the grease trough out of the broiler 2 Take to sink area and spray with degreaser 3 Wash with a scrub pad rinse and sanitize in the 3 compartment sink REASSEMBLY Be sure grease trough is pushed all the way into the broiler Grease Trough Side Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Degreaser ...

Страница 20: ... must be completely dry before reassembly Dry with a paper towel Lower Burner Side Tools Instructions Clean Daily Scrub Pad EXTREMELY HOT Be careful not to burn yourself 1 Grasp handle and lift Incendalyst off to remove from chimney 2 SOAK IN WARM WATER FOR 1 HOUR RINSE WITH WATER ONLY NEVER USE ANY CHEMICALS ON THE CATALYST 3 Lay flat to drain water and let air dry overnight 4 Make sure Incendaly...

Страница 21: ...y Top Tools Instructions Clean Weekly 3 Compartment Sink Scrub Pad Heat Resistant Gloves Degreaser CAUTION Extremely Hot EXTREMELY HOT Be careful not to burn yourself 1 Lift upper heat shield up and off 2 Take to sink area and spray with degreaser 3 Wash with a scrub pad rinse and sanitize in the 3 compartment sink Upper Heat Shield Top Tools Instructions Clean Monthly 3 Compartment Sink Scrub Pad...

Страница 22: ... the wing nut holding the flame sensor in place 4 Remove the flame sensor and clean the metal tip with a DRY clean scrub pad Flame Sensor Side Tools Instructions Clean Monthly Scrub Pad 1 Remove the left side control box cover 2 Use a Orifice Cleaning Brush to clean the upper and lower orifices lower orifices shown 3 Pilots should be disasembled and cleaned with a box cutter Small Orifice Brush ...

Страница 23: ...f brush to clean any clogged burner holes Be sure that both air box assemblies are installed and sit flush on their brackets Upper Burner Air Boxes Top Tools Instructions Clean Monthly 3 Compartment Sink Scrub Pad Heat Resistant Gloves 1 Fill with oil to the fill line as shown by the pencil and red arrow in photos Instructions Filling Oil Dip Plan ...

Страница 24: ...ustration 2 then turn the unit off 3 Loosen the 4 7 16 bolts that hold the Chain Tensioner Rod illustration 3 4 Push the Chain Tensioner Rod up to create slack in the chain 5 Pull up on the conveyor belt to gain some slack then uncouple the master link from the rest of the conveyor 6 NOTE ROUTING OF THE CHAIN then remove from broiler 7 Clean and dry the chain thoroughly 8 Make sure that the open e...

Страница 25: ...k Ventilation hood is on Gas line is properly plugged in Manual gas valve if equipped is on Burners are installed properly Burners are clean and dry Flame sensor wire connection Follow manual lighting instructions Check the items above for burners not lighting Turn power off and on again to reset ignition Follow manual lighting instructions Check for loose wires connecting the hot surface igni tor...

Страница 26: ...21316 Pilot Shutoff Solenoid Valve P N 12741 DIP switches must be set for proper operation Switch 1 and 2 on and 3 off 1 2 3 Ground Block P N 18688 Left Side Control Box Terminal Blocks 3 P N 18686 Use 250 Spade Connectors G Y 57 57 1 2 3 4 5 13 7 8 9 10 14 6 11 12 W R B R 32 31 Temperature Control P N 19076 R 61 62 B R 15 23 30 29 30 29 15 23 B W Br R 28 28 32 31 54 55 48 67 G Y W W B R Bl To Rem...

Страница 27: ... Doing so will affect the opera tion of your broiler Nieco Corporation Model JF64G SE G sPeCIfICaTIons AUTOMATIC BROILER Model JF64g DIMENSIONS INCH MM Length 39 05 992 Height 65 75 1670 Width 42 17 1071 ENERGY Gas connection 3 4 N P T Electrical connection specify exact voltage 115V 1A or 220V 1A Natural LP Gas Operating Usage Average usage BTU hr 75 000 WEIGHT LBS KG Broiler 525 238 52 7 7 1 1 6...

Страница 28: ...4 Released A Date Notes REV Revision History nieco Corporation 7950 Cameron Drive Windsor CA 95492 707 284 7100 Office 707 284 7430 Fax www nieco com e mail service nieco com Printed in the USA 2012 Nieco Corporation All Rights Reserved P N 99002 ...

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