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10

FORM NO. L-21174-E-1209

Old Rotary Seal Design

New Rotary Seal with Flexible Lip Design

FIGURE  6

TROUBLESHOOTING

SYMPTOM

PROBABLE CAUSE

SOLUTION

Failure to Engage

Insufficient air pressure to the Torque
Limiter.

Check the air lines for leaks and replace damaged
air lines.

Damaged or leaking O-ring Seals.

Replace the O-ring Seals.

Driven load is too light.

Back off air pressure and use shielded bearings.

Failure to Disengage

Broken Compression Springs.

Replace the Compression Springs.

Air not exhausting from the Quick Exhaust
Shuttle Valve.

Replace the Quick Exhaust Shuttle Valve.

Ratcheting

Insufficient air pressure to the Torque
Limiter.

Check the air lines for leaks and replace damaged
air lines.

Damaged or leaking O-ring Seals.

Replace the O-ring Seals.

Nuisance Tripping

Proximity Sensor not properly adjusted.

Adjust the Proximity Sensor (See
ADJUSTMENTS.)

Hub

Ball Seat 

(included in 

Drive Flange 

Assembly)

Drive Flange 

Assembly

Ball (included 

in Drive Flange 

Assembly)

Ball 

Bearing

Ball 

Bearings

Backing 

Plate

Drive Disc

Compression 

Spring

Ball 

Bearing

Piston

O-ring 

Seal

Backup 

Ring 

Seal

Dowel Pin

Proximity 

Sensor

Mounting 

Bracket

Back-Up 

Ring Seal

O-ring 

Seal

Ball 

Bearing

NOTE:  Rotary seal style/location has changed. All 

components are identical between models other 

than the rotary seal and components it comes in 

contact with.  The TL20A-E continues to use the 

Old rotary seal style and location. 

Содержание TL20A-E

Страница 1: ...1 FORM NO L 21174 E 1209 Enclosed Torque Limiter Models TL20A E TL30A E TL40A E TL50A E TL60A E TL20A E 2 TL30A E 2 TL40A E 2 TL50A E 2 TL60A E 2...

Страница 2: ...ry Directive 2006 42 EC A Declaration of Incorporation of Partly Completed Machinery evaluation for the applicable EU directives was carried out for this product in accordance with the Machinery Direc...

Страница 3: ...nections 8 Electrical Connections 8 Adjustments 9 Operation 9 Troubleshooting 10 Parts Replacement Repairs 11 Torque Limiter Removal and Disassembly 11 Cylinder Piston Ball Bearing and O ring Seals 12...

Страница 4: ...TION Non enclosed Torque Limiters have a pinch point between the driving and driven elements of the torque interface Keep hands clear CAUTION Torque Limiters connect a driving and driven shaft Keep ha...

Страница 5: ...T N E M N G I L A S I M r a l u g n A l a i x A l e l l a r a P E A 0 2 L T 0 8 9 9 0 9 s e e r g e D 5 1 7 0 0 3 1 0 0 2 E A 0 2 L T 0 8 9 9 0 9 s e e r g e D 5 1 7 0 0 3 1 0 0 E A 0 3 L T 0 8 0 0 1...

Страница 6: ...Align the keyway of the Torque Limiter with the shaft and key then slide the Torque Limiter onto shaft 4 Tighten the four Set Screws Item 1 5 Tighten the two Set Screws Item 18 Set Screws Item 1 Custo...

Страница 7: ...tors If you are not using a Nexen lubricator calibration must follow the manufacturer s suggested procedure 4 Close the air line to the unit when a drop of oil forms in the Lubricator Sight Gage 5 Con...

Страница 8: ...aking air line connections Torque on the air line caused by bearing drag may be relieved by resting the air line on a support parallel to the torque limiter center line Align the air inlet port to the...

Страница 9: ...e 5 FIGURE 5 PROXIMITY SENSOR NOTE The Nexen Torque Limiter is equipped with a proximity sensor to detect torque overloads It is impor tant that the sensor be positioned so the dowel pin just moves in...

Страница 10: ...cient air pressure to the Torque Limiter Check the air lines for leaks and replace damaged air lines Damaged or leaking O ring Seals Replace the O ring Seals Nuisance Tripping Proximity Sensor not pro...

Страница 11: ...ocation has changed except for in TL20A E models If Torque Limiter has old rotary seal design seal is located in the Cylinder Piston Assembly Items 8 9 Refer to Table 6 and Figure 6 to determinewhatst...

Страница 12: ...ing bore of the Piston Item 8 with fresh solvent makingsurealloldLoctite residueisremoved 7 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Ball Bearing Item 21 and pr...

Страница 13: ...e Drive Flange Assembly Item 19 with fresh solvent making sure all old Loctite residue is removed 4 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Ball Bearings Item...

Страница 14: ...l between models 6 Lubricate the Hub spline with Never Seez and the lip of the Rotary Seal with a lubricant shown in Table 4 7 Pressing on inner race of Ball Bearing Item 21 press Cylinder Piston Asse...

Страница 15: ...2 2 2 2 7 Hub 1 1 1 1 1 8 Piston 1 1 1 1 1 9 Cylinder 1 1 1 1 1 10 Drive Ring 1 1 1 1 1 11 Back Up Ring Seal Large 1 1 1 1 1 12 O ring Seal Large 1 1 1 1 1 13 O ring Seal Small 1 1 1 1 1 14 Back Up R...

Страница 16: ...l Exceptions 30 802914 1424569 A small number of size 30 units with lower serial numbers may have the new rotary seal Refer to Figure 6 to verify seal style 30 802915 1442468 30 802916 1441043 30 8029...

Страница 17: ...l a e S g n i R p u k c a B 6 1 n i P r e n e f f i t S g n i r p S 7 1 g n i r p S n o i s s e r p m o C 1 2 g n i r a e B l l a B 2 2 g n i r a e B l l a B TABLE 9 L E D O M R E B M U N T I K R I A...

Страница 18: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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