4VAL Operating & Maintenance Manual Version 1.1 © Newman Labelling Systems Ltd Page 3 of 56
SECTION 4 SET-UP PROCEDURE
.................................................. 30
4.1 INITIAL SET-UP PROCEDURE...................................................................... 30
4.2 SET UP .............................................................................................................. 33
4.3 CONTAINERS .................................................................................................. 33
4.4 LABEL FEED.................................................................................................... 33
4.5 LABEL SENSORS ............................................................................................ 34
4.5.1 FORK LABEL SENSORS ............................................................................ 34
4.5.2 PROXIMITY LABEL SENSORS.................................................................. 35
4.5.3 ULTRASONIC LABEL SENSORS............................................................... 36
4.6 DOUBLE LABEL FEED INHIBITOR ............................................................. 37
4.7 OVERPRINT SENSOR..................................................................................... 37
4.8 PRODUCT SENSOR......................................................................................... 38
4.9 REJECT SENSOR ............................................................................................. 40
4.10 MISSING LABEL SENSOR (UV) ................................................................. 40
4.11 MISSING LABEL DETECTION.................................................................... 41
4.12 ULTRASONIC LABEL RUNOUT SENSOR ................................................ 42
4.13 STRIPPER PLATE .......................................................................................... 42
SECTION 5 CHANGE OVER PROCEDURE
............................. 46
5.1 PROCEDURE FOR SIZE CHANGE ................................................................ 46
5.2 LABEL FEED ROLLER ADJUSTMENT ........................................................ 48
SECTION 6 FAULT DIAGNOSIS
....................................................... 50
SECTION 7 MAINTENANCE AND SPARES
............................. 52
7.1 DAILY MAINTENANCE................................................................................. 52
7.2 WEEKLY MAINTENANCE ............................................................................ 53
7.3 QUARTERLY MAINTENANCE ..................................................................... 53
7.4 A.C MOTOR...................................................................................................... 54
7.5 HOT FOIL CODER ........................................................................................... 54
7.6 LUBRICATION ................................................................................................ 54
7.7 SPARE PARTS.................................................................................................. 55
INDEX
....................................................................................................................... 56
