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Wheel Loader

Tier II

Print No. 47476332

W110C

SERVICE MANUAL

Содержание W110C

Страница 1: ...Wheel Loader Tier II Print No 47476332 W110C SERVICE MANUAL...

Страница 2: ...W110C Wheel Loader 47476332 Use for Repair Manual Find manuals at https best manuals com...

Страница 3: ...Find manuals at https best manuals com...

Страница 4: ...84392403 Fuel System Tab 3 Section Index Fuel System For Fuel System Repair See the Engine Service Manual 84392403 Electrical Tab 4 Section Index Electrical Removal and Installation of Starter and Al...

Страница 5: ...Hydraulic Brake Troubleshooting 7002 Brake Pump 7003 Brake Accumulators 7004 Parking Brake 7008 Hydraulics Tab 8 Section Index Hydraulics How to Read Hydraulic Schematics 8000 Removal and Installatio...

Страница 6: ...Air Conditioning And Heater Components 9004 Loader 9006 Roll Over Protective Structure ROPS Cab Structural Frame CSF 9007 Cab Glass Installation 9010 Electrical Schematic Foldouts and Hydraulic Schem...

Страница 7: ...Find manuals at https best manuals com...

Страница 8: ...SECTION INDEX GENERAL Standard Torque Specifications 1001 Fluids and Lubricants 1002 Metric Conversion Chart 1003 Section Title Section Number Find manuals at https best manuals com...

Страница 9: ...Find manuals at https best manuals com...

Страница 10: ...Section 1001 1001 GENERAL TORQUE SPECIFICATIONS Find manuals at https best manuals com...

Страница 11: ...01 2 TABLE OF CONTENTS TORQUE SPECIFICATIONS DECIMAL HARDWARE 3 TORQUE SPECIFICATIONS METRIC HARDWARE 4 TORQUE SPECIFICATIONS STEEL HYDRAULIC FITTINGS 5 TORQUE SPECIFICATIONS STEEL HYDRAULIC FITTINGS...

Страница 12: ...03 to 244 3 4 inch 270 to 324 366 to 439 7 8 inch 400 to 480 542 to 651 1 0 inch 580 to 696 787 to 944 1 1 8 inch 800 to 880 1085 to 1193 1 1 4 inch 1120 to 1240 1519 to 1681 1 3 8 inch 1460 to 1680 1...

Страница 13: ...4 to 36 3 to 4 M5 60 to 72 7 to 8 M6 96 to 108 11 to 12 M8 228 to 276 26 to 31 M10 456 to 540 52 to 61 Size Pound Feet Newton metres M12 66 to 79 90 to 107 M14 106 to 127 144 to 172 M16 160 to 200 217...

Страница 14: ...to 338 Split Flange Mounting Bolts Size Pound Inches Newton metres 5 16 18 180 to 240 20 to 27 3 8 16 240 to 300 27 to 34 7 16 14 420 to 540 47 to 61 Size Pound Feet Newton metres 1 2 13 55 to 65 74...

Страница 15: ...54 3 4 16 540 to 600 61 to 68 Thread Size Pound Feet Newton metres 10 5 8 inch 15 9 mm 1 14 552 to 672 62 to 76 7 8 14 60 to 65 81 to 88 Nom SAE Dash Size Tube OD Thread Size Pound Feet Newton metres...

Страница 16: ...Section 1002 1002 FLUIDS AND LUBRICANTS...

Страница 17: ...IES AND LUBRICANTS 3 ENGINE OIL RECOMMENDATIONS 4 TRANMISSION Temperature CHART 5 HYDRAULIC BRAKE SYSTEM Temperature CHART 5 DIESEL FUEL SYSTEM 6 Fuel Storage 6 Specifications for Acceptable No 2 Dies...

Страница 18: ...allons Type of Oil AMBRA Hydrosystem 46HV Transmission Refill Capacity with Filter Change 18 9 liters 35 9 U S Quarts Type of Oil Ambra MULTI G 134 hydraulic transmission oil Axles Capacity Standard F...

Страница 19: ...Unitek CJ 4 engine oil is not available use only oil meeting API engine oil service category CI 4 See the chart below for recommended viscosity at ambient ai r temperature ranges NOTE Do not put perf...

Страница 20: ...1002 5 TRANMISSION TEMPERATURE CHART WHL201224 HYDRAULIC BRAKE SYSTEM TEMPERATURE CHART WHL201225...

Страница 21: ...he American Society for Testing and Materials Fuel Storage If you keep fuel in storage for a period of time you can get foreign material or water in the fuel storage tank Many engine problems are caus...

Страница 22: ...tial X Every 100 hours Grease fittings X Grease lift arm X Every 250 hours Drive shaft slip joint X Cab air filter X Wheels and tires X Drive belt X Every 500 hours Axle oil level X Battey fluid level...

Страница 23: ...Calibrating the gear box X Transmission declutch pressure adjustment X Secondary Steering optional X Cab service X Electrical system Battery service X Battery electrolyte level X Auxiliary battery con...

Страница 24: ...Section 1003 1003 METRIC CONVERSION CHART...

Страница 25: ...1003 2 TABLE OF CONTENTS CONVERSION FACTORS 3 Metric to U S 3 U S to Metric 4...

Страница 26: ...ic yd Power kilowatt 1 341 02 horsepower Pressure kilopascal bar 0 145 038 14 50385 lb sq inch lb sq inch Temperature degree C 1 8 x C 32 degree F Torque newton meter newton meter 8 850 748 0 737 562...

Страница 27: ...276 kg cubic meter Power horsepower 0 745 700 kilowatt Pressure lbs sq in lbs sq in lbs sq in 6 894 757 0 069 0 070 303 kilopascal bar kg sq cm Temperature degree F 1 8 F 32 degree C Torque pound inch...

Страница 28: ...SECTION INDEX ENGINES Engine and Radiator Removal and Installation 2000 Stall Tests 2002 After Cooler 2003 FOR ENGINE REPAIR SEE THE ENGINE REPAIR MANUAL 84392403 Section Title Section Number...

Страница 29: ......

Страница 30: ...Section 2000 2000 ENGINE AND RADIATOR REMOVAL AND INSTALLATION...

Страница 31: ...2000 2 TABLE OF CONTENTS Engine 3 Removal 3 Installation 11 Radiator 20 Removal 20 Installation 23...

Страница 32: ...to release any pressure from hydraulic circuit Put key switch in OFF position STEP 3 Slowly loosen the filler cap for hydraulic reservoir to release air pressure in hydraulic reservoir STEP 4 W110R38...

Страница 33: ...drain oil into container Install cap after oil has drained NOTE After draining oil disconnect drain hose from frame for removal with engine STEP 8 BD03A231 Double up a nylon lifting strap 1 and slide...

Страница 34: ...from the cooler frame Repeat procedure for the other side STEP 14 BD03A232 Carefully raise and remove hood from loader Lower hood onto suitable platform and disconnect lifting equipment STEP 15 W110R3...

Страница 35: ...110R390 Loosen the clamp on the after cooler and remove the after cooler inlet hose from the machine STEP 21 BD07N570 01 Loosen the clamp on the intake manifold for the after cooler output hose STEP 2...

Страница 36: ...ine frame STEP 25 BD07N576 01 Remove the drive belt from the engine STEP 26 BD07N577 01 Loosen clamps and remove lower cooler hose from the engine STEP 27 BD07N579 01 W110R395 If loader is equipped wi...

Страница 37: ...from the engine STEP 30 BD07N581 01 Tag and remove the wires from the starter solenoid 2 remove the ground cable and ground strap 3 from the starter Then remove the two mounting bolts 1 NOTE Move the...

Страница 38: ...amp bolts and clamps 3 from the bell housing STEP 33 BD07N585 01 Tag and remove the grid heater cable STEP 34 BD07N586 01 Disconnect the wiring harness from the EDC 7 controller NOTE Lifting up on the...

Страница 39: ...e the lower cover for the drive shaft STEP 39 BD03A172 Remove the drive shaft bolts from the flywheel Move the drive shaft clear of the flywheel STEP 40 Connect suitable lifting equipment to engine li...

Страница 40: ...e into position over rear chassis Be sure all harness connections and hoses are out of the way then lower engine Put washer 5 between front rubber isolator 4 and chassis Install washer 2 bolt 1 washer...

Страница 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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