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Contents

INTRODUCTION

Engine....................................................................................... 10

[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1

[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2

[10.501] Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust
treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3

[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4

Clutch ....................................................................................... 18

[18.100] Clutch mechanical release control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.1

[18.104] Clutch hydraulic release control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.2

[18.110] Clutch and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.3

Transmission.............................................................................. 21

[21.130] Mechanical transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1

[21.112] Power shuttle transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2

[21.110] Master clutch housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3

[21.134] Power shuttle transmission external controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4

[21.154] Power shuttle transmission internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5

[21.160] Creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6

[21.162] Reverser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.7

[21.168] Hi-Lo unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.8

[21.109] Transmission cooler and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.9

[21.118] Transmission/Rear drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.10

[21.148] Transmission/Rear drive internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.11

[21.AAA] Transmission generic sub-group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.12

Four-Wheel Drive (4WD) system .................................................. 23

[23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1

[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2

47803847 15/12/2014

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Содержание T4.105

Страница 1: ...T4 95 T4 105 T4 115 Tractor PIN ZDJT13873 and above Part number 47803847 English November 2014 2014 CNH Industrial Italia S p A All Rights Reserved SERVICE MANUAL 1 4 Part number 47803847 T4 75 T4 85...

Страница 2: ...with cab with mechanical or power shuttle transmission ZxJT0xxxx T4 75 with cab with hi lo transmission ZxJT0xxxx T4 75 with cab with hi lo transmission with Supersteer front axle ZxJT0xxxx T4 75 les...

Страница 3: ...L413L A001 T4 105 con cabina con trasmissione meccanica o Power Shuttle ZxJT0xxxx Middle East Africa F5DFL413L A001 T4 105 con cabina con trasmissione hi lo ZxJT0xxxx Europe F5DFL413L A001 T4 105 con...

Страница 4: ...missione meccanica o Power Shuttle ZxJT0xxxx Europe F5DFL413H A002 T4 75 con cabina con trasmissione meccanica o Power Shuttle ZxJT0xxxx Asia Pacific F5DFL413H A002 T4 75 con cabina con trasmissione m...

Страница 5: ...meccanica o Power Shuttle ZxJT0xxxx Europe F5DFL413J A001 T4 85 con cabina con trasmissione meccanica o Power Shuttle ZxJT0xxxx Middle East Africa F5DFL413J A001 T4 85 con cabina con trasmissione mec...

Страница 6: ...ssione meccanica o Power Shuttle ZxJT0xxxx Asia Pacific F5DFL413K A001 T4 95 con cabina con trasmissione meccanica o Power Shuttle ZxJT0xxxx Europe F5DFL413K A001 T4 95 con cabina con trasmissione mec...

Страница 7: ...senza cabina con trasmissione hi lo ZxJT0xxxx Asia Pacific F5DFL413K A001 T4 95 senza cabina con trasmissione hi lo ZxJT0xxxx Middle East Africa F5DFL413K A001 T4 95 senza cabina con trasmissione hi...

Страница 8: ...ntrols 21 1 21 112 Power shuttle transmission 21 2 21 110 Master clutch housing 21 3 21 134 Power shuttle transmission external controls 21 4 21 154 Power shuttle transmission internal components 21 5...

Страница 9: ...ar Power Take Off PTO 31 3 31 114 Two speed rear Power Take Off PTO 31 4 31 146 Front Power Take Off PTO 31 5 Brakes and controls 33 33 202 Hydraulic service brakes 33 1 33 110 Parking brake or parkin...

Страница 10: ...216 Cylinders 41 5 Wheels 44 44 511 Front wheels 44 1 44 520 Rear wheels 44 2 Cab climate control 50 50 100 Heating 50 1 50 104 Ventilation 50 2 50 200 Air conditioning 50 3 Electrical systems 55 55...

Страница 11: ...1 82 300 Bucket 82 2 82 AAA Front loader and bucket generic sub group 82 3 Platform cab bodywork and decals 90 90 150 Cab 90 1 90 151 Cab interior 90 2 90 160 Cab interior trim and panels 90 3 90 154...

Страница 12: ...INTRODUCTION 47803847 15 12 2014 1...

Страница 13: ...NINGS FOR AIR CONDITIONING SYSTEM REPAIR OPERATIONS 4 Safety rules SAFETY REGULATIONS 5 Personal safety CAB AIR CONDITIONING SYSTEM 8 Basic instructions 9 Special tools NOTES FOR EQUIPMENT 11 Consumab...

Страница 14: ...sively by NEW HOLLAND service technicians in strict accordance with the instructions given and using any specific tools necessary Anyone performing the operations described herein without strictly fol...

Страница 15: ...e hose fittings to avoid twisting the fitting Do not use any type of engine oil to lubricate the compressor and the system Never leave the compressor oil container open always make sure that it is tig...

Страница 16: ...in force Disconnect the batteries and label all controls to indicate that the vehicle is being serviced Block the machine and all equipment which should be raised Do not check or fill fuel tanks accum...

Страница 17: ...e of protruding metal parts use protective goggles or goggles with side guards helmets special footwear and gloves Handle all parts carefully do not put your hands or fingers between moving parts wear...

Страница 18: ...c tools when checking pressure values on the hydraulic system WHEELS AND TYRES Check that the tyres are correctly inflated at the pressure specified by the manufacturer Periodically check possible dam...

Страница 19: ...ater one spoonful of acid in 1 4 cup of water and seek medical assistance immediately freezing of the skin caused by contact with liquid refrigerant may be treated by gradually warming the injured are...

Страница 20: ...grease and fill the gap between the sealing lip and the dust lip on double lip seals with grease insert the seal in its seat and press down using a flat punch do not tap the seal with a hammer or mall...

Страница 21: ...RY REMOVED External power supply cables should only be connected to the respective positive and negative cable terminals using efficient clamps that guarantee adequate and secure contact Disconnect al...

Страница 22: ...for use with NEW HOLLAND vehicles necessary to make reliable repair accurately built and strictly tested to offer efficient and long lasting working means By using these tools repair personnel will be...

Страница 23: ...AMBRA UNITEK MASTERGOLD SBL CJ 4 SAE 10W 40 MAT3521 API CJ 4 ACEA E7 E9 Brake control circuit 0 7 l 0 18 US gal NEW HOLLAND AMBRA BRAKE LHM NH 610 A ISO 7308 Front axle 4 5 l 1 2 US gal Final drives e...

Страница 24: ...e ones fitted during production Only genuine parts can offer this guarantee When ordering spare parts always provide the following information tractor model commercial name and frame number engine typ...

Страница 25: ...INTRODUCTION 47803847 15 12 2014 14...

Страница 26: ...mission ZxJT0xxxx T4 75 with cab with mechanical or power shuttle transmission ZxJT0xxxx T4 75 with cab with hi lo transmission ZxJT0xxxx T4 75 with cab with hi lo transmission with Supersteer front a...

Страница 27: ...s Engine 10 10 001 Engine and crankcase 10 1 10 216 Fuel tanks 10 2 10 501 Exhaust Gas Recirculation EGR Diesel Particulate Filter DPF exhaust treatment 10 3 10 414 Fan and drive 10 4 47803847 15 12 2...

Страница 28: ...on ZxJT0xxxx T4 115 less cab with hi lo transmission ZxJT0xxxx T4 115 with cab with hi lo transmission ZxJT0xxxx T4 115 with cab with hi lo transmission with Supersteer front axle ZxJT0xxxx T4 75 less...

Страница 29: ...xJT0xxxx T4 95 less cab with mechanical or power shuttle transmission ZxJT0xxxx T4 95 with cab with mechanical or power shuttle transmission ZxJT0xxxx T4 95 with cab with hi lo transmission ZxJT0xxxx...

Страница 30: ...47803847 15 12 2014 10 1 10 001 1...

Страница 31: ...Contents Engine 10 Engine and crankcase 001 SERVICE Engine Remove 3 Remove 13 Install 23 Install 33 See content for specific models 47803847 15 12 2014 10 1 10 001 2...

Страница 32: ...JT0xxxx T4 95 with cab with mechanical or power shuttle transmission ZxJT0xxxx T4 95 less cab with mechanical or power shuttle transmission ZxJT0xxxx 1 Remove the engine hood 1 as indicated in Hood Re...

Страница 33: ...ing bolts on the guard of the front axle control shaft Then remove the guard 1 WLAPL4S10C112AA 5 9 Remove the circlip 2 and move the front sleeve 1 in the direction indicated by the arrow until it is...

Страница 34: ...16A 8 12 Place a suitable container under the drain plug 1 for the gearbox transmission oil Loosen the plug Drain the oil MOIL13TR00197AA 9 13 Remove the brakes reservoir heat shield 1 MOIL12APL98 10...

Страница 35: ...il vapor duct 1 on the right hand side of the engine WLAPL4S10C120A 13 17 Free the air cleaner bracket hood support 1 from the fixing screws and remove it WLAPL4S10C121A 14 ATTENTION The filter outlet...

Страница 36: ...right hand side of the engine These screws work on a vertical slot that allows the support 2 to take on various height positions Before removal take some references on the position of the unit on the...

Страница 37: ...pe 1 Subsequently remove the filter together with the sup port 3 WLAPL4S10C126A 19 22 Detach the oil filter inlet pipe from the transmission 2 23 Detach the supply pipe 1 from the mid mount remote val...

Страница 38: ...On the cable 1 of the FTP cable engine interface detach all of the connections 2 Leave only those connections on the maxi fuse case and on the glow plug controller Then after cutting the clamps pick u...

Страница 39: ...ing Apply the hand brake WLAPL4S10C129A 26 34 Position the movable tool for dismantling tractors 2 380000405 with the bracket and adapter plate under the engine Place a wooden block 1 between the poin...

Страница 40: ...ting a wooden plug 2 between parts 3 and 1 WLAPL4S10C133A 31 39 Position a jack stand under the rear of the engine so as to be able to safely release the hoist with the coupling device Add a rope or c...

Страница 41: ...to not damage the fins of the radiator on the axle with the engine fan 1 Rest the engine 2 on a support WLAPL4S10C138A 34 42 Remove the cooling fan 1 MOIL14UTL0038AA 35 43 Loosen the compressor fixin...

Страница 42: ...ansmission with Supersteer front axle ZxJT0xxxx T4 85 less cab with hi lo transmission ZxJT0xxxx T4 95 with cab with hi lo transmission ZxJT0xxxx T4 95 with cab with hi lo transmission with Supersteer...

Страница 43: ...reduction gear case Use a pneumatic gun to remove the retaining nuts of the left hand rear wheel Then remove the wheel WLAPL4S10C110A 4 8 Unscrew the front central and rear retaining bolts on the gua...

Страница 44: ...he shaft on the back WLAPL4S10C115AA 7 11 Loosen the union of the radiator coolant return line of the cab heater Drain and collect the engine coolant WLAPL4S10C116A 8 12 Place a suitable container und...

Страница 45: ...4S10C119A 12 16 Loosen the clamp 2 that fastens the air intake duct to the turbine Then free the air cleaner 4 together with the support bracket 3 from the screws that secure it Disconnect the oil vap...

Страница 46: ...the support The upper part 1 and the right hand part 2 should be removed as a block when possible by removing the fixing screws 3 to the right hand side of the engine These screws work on a vertical s...

Страница 47: ...e 1 Subsequently remove the filter together with the sup port 3 WLAPL4S10C126A 19 22 Detach the oil filter inlet pipe from the transmission 2 23 Detach the supply pipe 1 from the mid mount remote valv...

Страница 48: ...n the cable 1 of the FTP cable engine interface detach all of the connections 2 Leave only those connections on the maxi fuse case and on the glow plug controller Then after cutting the clamps pick up...

Страница 49: ...ing Apply the hand brake WLAPL4S10C129A 26 34 Position the movable tool for dismantling tractors 2 380000405 with the bracket and adapter plate under the engine Place a wooden block 1 between the poin...

Страница 50: ...ting a wooden plug 2 between parts 3 and 1 WLAPL4S10C133A 31 39 Position a jack stand under the rear of the engine so as to be able to safely release the hoist with the coupling device Add a rope or c...

Страница 51: ...the fins of the radiator on the axle with the engine fan 1 Rest the engine 2 on a support WLAPL4S10C138A 34 42 Remove the viscous coupling 1 together with the fan 2 WLAPL4S10C144A 35 43 Loosen the co...

Страница 52: ...chanical or power shuttle transmission ZxJT0xxxx T4 95 less cab with mechanical or power shuttle transmission ZxJT0xxxx 1 Refit the flexible belt on the alternator and take up the slack according to t...

Страница 53: ...rmost part in or der to slightly force the belt WLAPL4S10C143A 3 6 With your left hand on the fan and right hand on the tool move both clockwise in order to take the belt onto the compressor pulley Pu...

Страница 54: ...essary adjuster spacers for the cylinder block sump support WLAPL4S10C138A 6 11 Reposition the movable tool for dismantling tractors 2 under the engine Place a wooden block 1 in the point of contact b...

Страница 55: ...requires the presence of two or three workers to use the specific movable tool for dismantling tractors to move the en gine front axle assembly close to the gearbox case 19 In the phase of installing...

Страница 56: ...eturn the main engine cable 3 back into position Connect the sensors and switches located on the en gine the connectors 4 on the controller 5 and on the maxi fuse compartment Fasten the wiring with cl...

Страница 57: ...B 16 29 Reconnect the power steering control valve oil filter together with the support 3 Reconnect the oil drain line 2 from the power steering and the supply line to the control valve of the gearbox...

Страница 58: ...hand screws and to the support 1 with the two upper screws WLAPL4S10C124A 21 34 Refit the DPF filter assembly Return the entire unit into position Fasten the four fixing screws of the as sembly to th...

Страница 59: ...upport of the air filter bracket 1 WLAPL4S10C121A 24 37 Reassemble the air filter unit 4 and the respective support 3 Fix the screws on the filter bracket and on the supply duct on the radiator Refit...

Страница 60: ...djust the shaft end play WLAPL4S10C115AA 29 42 Refit the guard of the front axle control shaft 1 Tighten the front central and rear retaining bolts WLAPL4S10C112AA 30 43 Using a hydraulic jack raise t...

Страница 61: ...and brack ets 46 Top up the air conditioning system with refrigerant us ing the specific controller 380000315 WLAPL4S10C106AA 33 47 Refit the front wheel fenders 2 if applicable Tighten the respective...

Страница 62: ...sion with Supersteer front axle ZxJT0xxxx T4 75 less cab with hi lo transmission ZxJT0xxxx T4 85 with cab with hi lo transmission ZxJT0xxxx T4 85 with cab with hi lo transmission with Supersteer front...

Страница 63: ...racket 2 polyv belt pulley outer edge 3 Tool recess Used to drive the tool This recess houses the bracket 1 4 Tail Used to drive the polyv belt in the pulley seat 5 Hitching Thanks to this recess wher...

Страница 64: ...on the ends so that they do not come loose 7 Position the alternator 1 and the elastic belt 3 Tighten the belt tensioner 2 WLAPL4S10C145A 4 8 Reposition the viscous joint 1 and the cooling fan 2 WLAPL...

Страница 65: ...previously fitted on the rear of the engine WLAPL4S10C131AA 8 13 Remove the fixed jack stand 3 previously positioned under the support of the groove 1 of the drive of the front axle and the wooden plu...

Страница 66: ...the engine front axle assem bly to the gearbox case it is necessary to push on the front wheels taking great care in the end phase of coupling over both the pipes and the cables electri cal connection...

Страница 67: ...TP interface engine cable 1 on the machine Reconnect the various connections 2 Se cure the wiring with clamps WLAPL4S10C137A 14 26 Refit the starter motor 2 Then connect the ground cable of the engine...

Страница 68: ...0C126A 17 30 Refit the two pipes 2 of the heat exchanger and if present of the front braking assembly 1 MOIL13TR01800AA 18 31 Reconnect the supply line to the mid mount remote valves and the oil filte...

Страница 69: ...Observation If after refitting the DPF filter you find a slight mis alignment with the axis of the turbine it is possible to make a correction On the two screws fixing the filter to the cradle there...

Страница 70: ...the filter bracket and on the supply duct on the radiator Refit the sleeve connected to the turbine 2 and the oil vapor duct 1 WLAPL4S10C120A 25 38 Refit the two pipes 2 and 3 to the radiator inter co...

Страница 71: ...djust the shaft end play WLAPL4S10C115AA 29 42 Refit the guard of the front axle control shaft 1 Tighten the front central and rear retaining bolts WLAPL4S10C112AA 30 43 Using a hydraulic jack raise t...

Страница 72: ...and brack ets 46 Top up the air conditioning system with refrigerant us ing the specific controller 380000315 WLAPL4S10C106AA 33 47 Refit the front wheel fenders 2 if applicable Tighten the respective...

Страница 73: ...Index Engine 10 Engine and crankcase 001 Engine Install 23 Engine Install 33 Engine Remove 3 Engine Remove 13 See content for specific models 47803847 15 12 2014 10 1 10 001 44...

Страница 74: ...JT0xxxx T4 115 less cab with hi lo transmission ZxJT0xxxx T4 115 with cab with hi lo transmission ZxJT0xxxx T4 115 with cab with hi lo transmission with Supersteer front axle ZxJT0xxxx T4 75 less cab...

Страница 75: ...xJT0xxxx T4 95 less cab with mechanical or power shuttle transmission ZxJT0xxxx T4 95 with cab with mechanical or power shuttle transmission ZxJT0xxxx T4 95 with cab with hi lo transmission ZxJT0xxxx...

Страница 76: ...47803847 15 12 2014 10 2 10 216 1...

Страница 77: ...Contents Engine 10 Fuel tanks 216 SERVICE Fuel tank Remove 3 Install 5 47803847 15 12 2014 10 2 10 216 2...

Страница 78: ...to comply will result in death or serious injury D0076A 1 Using a hydraulic jack remove the left hand wheel 1 Place a suitable jack stand under the axle MOIL12TR00737AA 1 2 Loosen the relative bolts 1...

Страница 79: ...ction 1 6 Label and disconnect the fuel suction and return lines 2 MOIL12TR00541AA 4 7 Remove the bracket 1 that secures the fuel intake line and the fuel return line to the tank Then remove the tank...

Страница 80: ...a is clear of all bystanders Failure to comply will result in death or serious injury D0076A 1 Use a jack to hold the tank 1 in position Tighten the retaining straps 2 and 3 MOIL12TR00540AA 1 2 Connec...

Страница 81: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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