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Carefully read personal and machine SAFETY PRECAUTIONS (at the beginning of this manual)

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LW170-LW190

SAFETY RULES

In case tests during which the engine should be kept
runinng, a qualified operator must sit in the driver’s seat
with the mechanic in sight at all times. Place the transmis-
sion in neutral, apply and lock the brakes. KEEP HANDS
OFF MOVING PARTS.

In case of field service, move machine to level ground, if
possible, and block it. If work on an incline cannot be
advised, block the machine and its attachments securely.
Move damaged to level ground as soon as possible.

Do not trust worn and/or kinked chains and cables. Never
use them for lifting or pulling. Always wear heavy gloves to
handle chains or cables.

Be sure chains and cables are firmly fastened and that
anchor points are strong enough to withstand the
expected load. Nobody should stay near the anchor
points, cables or chains. DO NOT PULL OR TOW
UNLESS THE OPERATOR’S COMPARTMENTS OF
THE MACHINES INVOLVED ARE FITTED WITH THE
PROPER GUARDS AGAINST  BACKLASH IN CASE OF
CABLE OR CHAIN FAILURE OR DETACHMENT.
Keep the area where maintenance is carried out CLEAN
and DRY at all times. Clean immediately all water and oil
spillages.

Do not pile up oily or greasy rags as they represent a major
fire hazard. Always store them in closed metal containers.

Before starting the machine or its attachment, check,
adjust and lock the operator’s seat. Also ensure that
nobody is within the machine operating range. Sound the
horn.

Rust inhibitors are volatile and flammable. Use them only
in well ventilated areas. Keep open flames away - DO NOT
SMOKE -  Store containers in a cool well ventilatedplace
where they could not be reached by unauthorised people.

Do not carry loose objects in your pockets that might fall
unnoticed into open compartments.

Wear safety glasses with side shields, hard hat, safety
shoes, heavy gloves when metal particles or similar may
be ejected and hit you.

Wear appropriate protective equipment such as dark
safety glasses, hard hat, protective clothing, special
gloves and footwear while welding. Nearby persons
should also wear dark safety glasses even if they are not
welding. DO NOT LOOK THE WELDING ARC WITHOUT
PROPER EYE PROTECTION.

Become acquainted with all your jacking equipment and its
capacity. Remember that the jacking point on the machine
should be appropriate for the load applied. Also, be sure
the support area of the jack at the machine and on the
ground is appropriate and stable.

Any load supported by a jack represents a possible
hazard. Always transfer the load onto appropriate support
means  according to local or national safety requirements
before proceeding with service or maintenance work.

Metal cables get frayed after prolonged use. Always wear
appropriate protections (heavy gloves, goggles, etc.)
while handling them.

Handle all parts carefully. Keep hands and fingers away
from gaps, gears, and similar. Always use and wear the
appropriate protections.

Water can build up in pneumatic systems  from
condensate moisture due to changes in atmospheric
conditions. If necessary, drain such deposits following
instructions.

Before carrying out any maintenance work or service, lock
the machine articulated frame modules using the appro-
priate safety device. Remember to remove and store it
properly at the end of work.

If the machine is equipped with hydraulic brakes, make
sure that the reservoir is always filled up to the correct
level.

Always block all wheels, front and rear, before  bleeding
the braking system or disconnecting control hoses and/or
cylinders.

STARTING

Do not run the engine in closed buildings without proper
ventilation capable to remove lethal exhaust fumes.

Do not place head, body, limbs, feet, hands or fingers near
rotating fans or belts.

Be especially careful near blower fans.

REMEMBER THAT THE STARTING FLUID IS HIGHLY
FLAMMABLE. Follow  recommendations provided in this
Manual and printed on the containers. Containers must be
stored in a cool, well ventilated place out of the reach of
unauthorised persons.
DO NOT PUNCTURE OR BURN CONTAINERS.

ENGINE

Loosen the radiator cap very slowly to relieve system
pressure before removing it. Always top-up coolant level
with the engine off.

Avoid that flammable materials could touch exhaust parts.
If not possible, provide necessary  protections.

Do not refuel with the engine running, especially if  hot, as
this increases fire hazard.

Never attempt to check or adjust fan belt tensions when

Содержание LW170

Страница 1: ...Wheel Loaders LW170 LW190 SERVICE MANUAL ...

Страница 2: ...k is subject to production variations Dimensions and weights are approximate only and the illustrations do not necessarily show machines in standard condition For exact information about any particular machine please consult your New Holland Construction Dealer PARTS AND ACCESSORIES Genuine parts and accessories have been specifically designed for these machines We would like to point out that non...

Страница 3: ...actionbydoingthis contacttheNewHollandConstructionofficeand providethemwith Yourname address andtelephonenumber Machine model and serial number Dealership name and address Machine purchase date and amount of use Nature of problem NEW HOLLAND CONSTRUCTION 245 E North Ave Carol Stream IL 60188 Ph 630 260 4000 WhencontactingNewHolland beawarethatyourproblemwilllikelyberesolvedinthedealership using th...

Страница 4: ...ctory recommended 50 hour service You will be respon sible for the cost of lubricants fluids filters and other items replaced as part of normal maintenance Prior to taking the machine to your selling dealer for service it is recommended that you contact them to determine any other charges for which you may be responsible All data given in this book is subject to product variations Dimensions and w...

Страница 5: ...IAL FOR SERIOUS INJURY IT IS USED TO WARN OPERATORS AND OTHERS TO EXERCISE EVERY APPROPRIATE MEANS TO AVOID A SURPRISE INVOLVEMENT WITH MACHINERY DANGER THE WORD DANGER DENOTES A FORBIDDEN PRACTICE IN CONNECTION WITH A SERIOUS HAZARD FAILURE TO FOLLOW THE CAUTION WARNING DANGER AND STOP INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH MACHINE SAFETY Additional precautionary statements ATT...

Страница 6: ...ING OR SERVICING THIS MACHINE MOSTACCIDENTSARECAUSEDBYFAILUREOFSOMEINDIVIDUALTOFOLLOWSIMPLE AND FUNDAMENTAL SAFETY RULES OR PRECAUTION FOR THIS REASON MOST ACCIDENTS CAN BE PREVENTED BY RECOGNIZING THE REAL CAUSE AND DOING SOMETHING ABOUT IT BEFORE ACCIDENT OCCURS REGARDLESS OF THE CARE USED IN THE DESIGN AND CONSTRUCTION OF ANY TYPE OF EQUIPMENT THERE ARE MANYCONDITIONSTHATCAN T BECOMPLETELYSAFEG...

Страница 7: ...TRUCTION CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are know to the State of California to cause cancer birth defects andotherreproductiveharm Find manuals at https best manuals com ...

Страница 8: ...FF THE GROUND 6 USE CAUTION WHEN SERVICING THE UNIT AROUND MOVING PARTS 7 DO NOT TILT ANY MOVABLE EQUIPMENT WITHOUT PROPER INSTRUCTION 8 DO NOT TILT ANY MOVABLE EQUIPMENT WITHOUT USING THE PROPER TOOLS 9 REINSTALL ALL SHIELDS REMOVED FOR SERVICE 10 NEVER LOOSEN ANY HYDRAULIC CONNECTIONS BEFORE RELIEVING THE PRESSURE IN THE HYDRAULIC SYSTEM 11 WEAR EYE PROTECTION SUCH AS GOGGLES ETC 12 WEAR EAR PRO...

Страница 9: ... DO NOT ALLOW ANYONE TO OPERATE OR SERVICE THE MACHINE WITHOUT PROPER INSTRUCTION 29 OSHA REQUIRES THAT ALL OPERATORS BE INSTRUCTED ON THE PROPER OPERATION OF THE MACHINE BEFORE THEY OPERATE THE UNIT 30 DO NOT OPERATE THE LOADER IN ANY POSITION OTHER THAN WHILE IN THE OPERATOR S SEAT WITH THE SEAT BELT SECURELY FASTENED 31 BEFORE STARTING THE ENGINE BE SURE THAT ALL OPERATING CONTROLS ARE IN NEUTR...

Страница 10: ...SURE ALL BYSTANDERS ARE AT A SAFE DISTANCE AWAY FROM THE MACHINE BEFORE STARTING THE ENGINE 46 DO NOT ALLOW ANYONE NEAR THE MACHINE WHILE THE ENGINE IS RUNNING AND THE MACHINE IS OPERATIONAL 47 WHEN USING THE MACHINE TO CRANE OBJECTS DO NOT ALLOW ANYONE TO RIDE ON OBJECTS BEING CRANED 48 DO NOT USE THE MACHINE AS A WORK PLATFORM FOR SUPPORTING MATERIALS 49 DO NOT LIFT PERSONNEL OR ALLOW PERSONNEL ...

Страница 11: ...PAGE LEFT INTENTIONALLY BLANK ...

Страница 12: ...FLUIDS AND CAPACITY TABLE pag 12 UNITS OF MEASURE USED IN THE MANUAL pag 13 TIGHTENING TORQUES pag 14 ENGINE Section 1 DRIVE LINE TRANSMISSION Section 2 BRAKING SYSTEM Section 3 STEERING SYSTEM Section 4 BUCKET BOOM AND FRAME Section 5 ATTACHMENT HYDRAULIC SYSTEM Section 6 ELECTRICAL SYSTEM Section 7 CAB Section 8 ...

Страница 13: ...PAGE LEFT INTENTIONALLY BLANK ...

Страница 14: ...nt controls before moving off Report any malfuctioning part or system to the maintenance managers for proper action Ensure all protective guards and panels as well as all safety devices provided are in place and in good operating condition Ensure that nobody is in the machine operating range before moving off or operating the attachment WALK COMPLETELY AROUND the machine before mounting Sound the ...

Страница 15: ...the performances of the machine they are driving When working on slopes or near sudden level drops in the terrain avoid areas where ground is loose or soft since overturn or loss of machine control could result If noise level is high and continuosly exceeds 90 dBA over 8 hours at the operator s ear wear approved ear protection in compliance with local regulations Where counterweights are provided ...

Страница 16: ...rments such as ties torn clothing scarves such as inclines overhangs trees demolition rubble fires ravines steep slopes rough terrain ditches crowns ridge trenches heavy traffic crowded parking and service areas closed ambients In such conditions proceed with extreme care Whenever possible avoid going over obstacles such as very rough terrain rocks logs steps ditches railroad tracks When obstructi...

Страница 17: ...ting liquid if you are smoking or near open flames These fluids are flammable BRAKES ARE INOPERATIVE when manually released for servicing Provisions must be made to maintain control of the machine using suitable blocks or other means The fuel filler pipe nozzle must be constantly kept in contact with the filler neck Keep this contact from the beginning to the end of the fuelling operation to avoid...

Страница 18: ...asses even if they are not welding DO NOT LOOK THE WELDING ARC WITHOUT PROPER EYE PROTECTION Become acquainted with all your jacking equipment and its capacity Remember that the jacking point on the machine should be appropriate for the load applied Also be sure the support area of the jack at the machine and on the ground is appropriate and stable Any load supported by a jack represents a possibl...

Страница 19: ...when in the raised position Prior to any intervention install all safety devices according to current regulations In case the attachment is to be operated through the machine hydraulic system for maintenance purposes remember to do so only while sitting in the driver s seat Make sure that nobody is within the machine operating range Before operating the attachment alert people by sounding the horn...

Страница 20: ... in the Repair Manuals available from NEW HOLLAND Dealers This has the purpose of avoiding that during disassembly operations dangerous situations may arise both for the personnel involved and the environment In the machine are present Fluids under pressure hydraulic system cooling system etc Gases air conditioning system and accumulator if installed Mechanical devices mounted under pressure track...

Страница 21: ...smission disengagement sensor 15 1 bar Transmission induction sensors to gear teeth adjust clearance 0 5 0 8 mm Transmission oil high temperature sensor setting 122 3 C AXLES Axles complete with disc brakes in oil bath Self locking differentials Planetary final drives Stiff front axle support structure type reduction ratio 1 23 400 Oscillating rear axle support structure type reduction ratio 1 23 ...

Страница 22: ...d Travel Stabilizer system Three position control switch as follows Position 0 disengaged Position 1 LTS engaged with speeds exceeding 7 kph Position 2 to be used only for maintenance or repair LTS engaged at all times Accumulator safety valve setting 120 bar ELECTRICAL SYSTEM Operating voltage 24 V Batteries in series 2 160 Ah maintenance free type DELCO starter motor Rated power 41MT 24V 7 5 kW ...

Страница 23: ...s for the correct equipment hooking unhooking and two way diverter valve for fourth hydraulic function HYDRAULIC SYSTEM Three spool control valve Equipment hooking unhooking control and or fourth hydraulic function Two way diverter valve manually actuated for fourth hydraulic function Quick release coupling piping connecting the equipment to the fourth hydraulic function Booms anti drop safety val...

Страница 24: ...raised mm in 5208 205 03 5208 205 03 5208 205 03 5208 205 03 Steering radius bucket in loading position m ft 6 2 13 6 6 2 13 6 6 2 13 6 6 2 13 6 Break out force kg lbs 12850 28322 12850 28322 12430 27395 12350 27220 Static load at limit of stability 0 kg lbs 9250 20367 9200 20257 9100 20060 9180 20237 40 kg lbs 7190 15850 7150 15762 7050 15542 7130 15718 Operating weight kg lbs 15680 34568 15800 3...

Страница 25: ...ission disengagement sensor 15 1 bar Transmission induction sensors to gear teeth adjust clearance 0 5 0 8 mm Transmission oil high temperature sensor setting 122 3 C AXLES Axles complete with disc brakes in oil bath Self locking differentials Planetary final drives Stiff front axle support structure type reduction ratio 1 21680 Oscillating rear axle support structure type reduction ratio 1 21680 ...

Страница 26: ...stem Three position control switch as follows Position 0 disengaged Position 1 LTS engaged with speeds exceeding 5 kph Position 2 to be used only for maintenance or repair LTS engaged at all times even with speed lower than 5 kph Accumulator safety valve setting 120 bar ELECTRICAL SYSTEM Operating voltage 24 V Batteries in series 2 160 Ah maintenance free type DELCO starter motor Rated power 41MT ...

Страница 27: ... 36 Lubrication of pivot points Axles 61804DS QFH 585 GR NLGI 2 40 50 220 9613294 API GL5 QFH 586 TR 85W 90 20 50 Temperature of operation C Component to be filled Capacity lts LW190 Fluids and Lubricants Tecnical data and classification Viscosity SAE Engine 23 8 9613314 API CF 4 SG CCMCD4 15W 40 10 50 MIL L 2104E NH 324 G 10W 30 30 20 Cooling 45 Proptlene Glycol NH 900 A system Transmission 35 96...

Страница 28: ...follows g Coating index digit It indicates the coating applied to a defined item Note For current service use the following equivalences can be considered to be valid kg daN kg cm2 bar kgm daNm Note In case in the different sections the tightening torque is not listed refer to the table TIGHTE NING TORQUES only after identifying exactly the component UNITS OF MEASURE Units of measure used in this ...

Страница 29: ...minium 6 Copper Copper Kupfer Copper Copper Cuivre 7 Blank for other metallic materials Resistance class and material TORQUE TABLES If correct torque is not specifically indicated in the relevant pages refer to the following tables WARNING Lubricate all hardware until 24 dia with engine oil Use grease for larger diameters Tolerance on torque 5 Resistance classes R80 R100 R120 must be understood as...

Страница 30: ...x 2 18 19 M16 x 1 5 30 17 34 20 M16 x 1 5 30 33 M16 x 2 M16 x 2 M18 x 1 5 45 25 50 29 M18 x 1 5 45 48 M18 x 2 5 M18 x 2 5 M20 x 1 5 60 30 5 64 5 35 M20 x 1 5 60 65 M20 x 2 5 M20 x 2 5 M22 x 1 5 80 41 M22 x 1 5 80 90 M22 x 2 5 M22 x 2 5 M24 x 2 100 47 108 52 5 M24 x 2 100 110 M24 x 3 M24 x 3 M27 x 2 95 40 1 M27 x 2 100 M30 x 2 130 49 4 M30 x 2 140 M33 x 2 170 M33 x 2 190 M36 x 3 220 M36 x 3 240 nor...

Страница 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com ...

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