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INTRODUCTION

Safety rules

Personal safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.

Machine safety

NOTICE:

Notice indicates a situation that, if not avoided, could result in machine or property damage.

Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.

Information

NOTE:

Note indicates additional information that clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.

48143704 20/04/2017

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Содержание B80B

Страница 1: ...SERVICE MANUAL B80B Backhoe Loader Part number 48143704 1st edition English April 2017 2017 Case New Holland Construction Equipment India Private Limited All Rights Reserved CONSTRUCTION...

Страница 2: ...SERVICE MANUAL B80B 48143704 20 04 2017 EN Find manuals at https best manuals com...

Страница 3: ...5 Front axle system 25 25 100 Powered front axle 25 1 25 102 Front bevel gear set and differential 25 2 25 108 Final drive hub steering knuckles and shafts 25 3 25 400 Non powered front axle 25 4 Rear...

Страница 4: ...5 11 35 739 Swing arm hydraulic system 35 12 35 AAA Hydraulic systems generic sub group 35 13 Frames and ballasting 39 39 129 Stabilizers 39 1 Steering 41 41 101 Steering control 41 1 41 200 Hydraulic...

Страница 5: ...114 Boom pivoting support 84 1 84 910 Boom 84 2 84 912 Dipper arm 84 3 Accessories 88 88 100 Accessories 88 1 Platform cab bodywork and decals 90 90 150 Cab 90 1 90 154 Cab doors and hatches 90 2 90...

Страница 6: ...INTRODUCTION 48143704 20 04 2017 1 Find manuals at https best manuals com...

Страница 7: ...tice regarding equipment servicing 9 Basic instructions 10 Basic instructions Fuse and relay locations 11 Basic instructions 12 Basic instructions 14 Basic instructions Shop and assembly 15 Torque Min...

Страница 8: ...CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Mach...

Страница 9: ...nd filters must be disposed of in compliance with environmental standards and regulations Contact your Dealer with any questions regarding the service and maintenance of this machine Use this manual w...

Страница 10: ...arts on this machine Before you weld cut or drill holes on any part of this machine make sure the part is not cast ductile iron See your dealer if you do not know if a part is cast ductile iron The fo...

Страница 11: ...you weld cut or drill holes on any part of this machine make sure the part is not cast ductile iron See your dealer if you do not know if a part is cast ductile iron The following are cast ductile ir...

Страница 12: ...for transport 3 Place the loader bucket on the ground with the bottom of the loader bucket parallel to the surface 4 Place the direction control lever and the transmission in neutral 5 If you need to...

Страница 13: ...spillage In general avoid skin contact with all fuels oils acids solvents etc Most of them contain substances that may be harmful to your health Modern oils contain additives Do not burn contaminated...

Страница 14: ...y for damages caused by parts and or components not approved by the manufacturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any cas...

Страница 15: ...roof goggles and protective clothing gloves and aprons Wash hands after handling Failure to comply could result in death or serious injury W0006A Do not run the engine with the alternator wires discon...

Страница 16: ...Fuse rating Fuse details 1 15 A Front work light 2 10 A 12 V power output 3 15 A Rear work light 4 15 A Horn hazard light control 5 10 A Cabin fan radio 6 10 A Installer ignition 7 10 A Wiper 8 15 A D...

Страница 17: ...upport strut Failure to comply could result in death or serious injury W0230A Raise and support loader lift arms 1 Empty the loader bucket 2 Raise the loader lift arms to the maximum height 3 Shut dow...

Страница 18: ...longer rests on the cylinder 2 Shut down the engine RCPH10TLB227AAF 4 3 Remove the retaining pin from the support strut 4 Raise the support strut up to the storage position and secure with the retaini...

Страница 19: ...release the hood latch PTIL13TLB1558AB 1 3 Lift the hood and rotate forward PTIL12TLB0559AB 2 NOTICE To avoid damage to the hood parts always close the hood before moving the loader Close the hood 1...

Страница 20: ...Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact with the thrust ele...

Страница 21: ...cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you complete welding...

Страница 22: ...n 25 N m 217 lb in 26 N m 234 lb in 35 N m 311 lb in 17 N m 151 lb in 24 N m 212 lb in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N m 25 lb ft 48 N m 35 lb ft M12 64 N m 47...

Страница 23: ...N m 343 lb in 18 N m 163 lb in 27 N m 240 lb in M10 40 N m 30 lb ft 54 N m 40 lb ft 57 N m 42 lb ft 77 N m 56 lb ft 37 N m 27 lb ft 53 N m 39 lb ft M12 70 N m 52 lb ft 93 N m 69 lb ft 100 N m 74 lb f...

Страница 24: ...t 7 16 48 N m 36 lb ft 65 N m 48 lb ft 68 N m 50 lb ft 91 N m 67 lb ft 50 N m 37 lb ft 71 N m 53 lb ft 1 2 74 N m 54 lb ft 98 N m 73 lb ft 104 N m 77 lb ft 139 N m 103 lb ft 76 N m 56 lb ft 108 N m 80...

Страница 25: ...5 lb ft 153 N m 113 lb ft 74 N m 55 lb ft 104 N m 77 lb ft 9 16 117 N m 86 lb ft 156 N m 115 lb ft 165 N m 122 lb ft 221 N m 163 lb ft 106 N m 78 lb ft 157 N m 116 lb ft 5 8 162 N m 119 lb ft 216 N m...

Страница 26: ...4 Grade Identification Grade Corner Marking Method 1 Flats Marking Method 2 Clock Marking Method 3 Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C T...

Страница 27: ...15 lb ft 6 9 5 mm 3 8 in 9 16 18 29 33 N m 21 24 lb ft 20 27 N m 15 20 lb ft 8 12 7 mm 1 2 in 3 4 16 47 54 N m 35 40 lb ft 34 41 N m 25 30 lb ft 10 15 9 mm 5 8 in 7 8 14 72 79 N m 53 58 lb ft 47 54 N...

Страница 28: ...CED FITTINGS When installing ORFS fittings thoroughly clean both flat surfaces of the fittings 1 and lubricate the O ring 2 with light oil Make sure both surfaces are aligned properly Torque the fitti...

Страница 29: ...d per inch lb in Frequency megahertz MHz megahertz MHz kilohertz kHz kilohertz kHz hertz Hz hertz Hz Frequency Rotational r min r min revolution per minute rpm revolution per minute rpm Length kilomet...

Страница 30: ...foot per second ft s millimeter per second mm s inch per second in s meter per minute m min foot per minute ft min Volume includes Capacity cubic meter m cubic yard yd cu yd liter l cubic inch in lit...

Страница 31: ...LPOWER 9 00 l 2 38 US gal 5 Engine oil BS III API CI4 SAE 15W 40 Servo Pride Supreme 11 00 l 2 91 US gal 6 Brake fluid ISO 7308 Servo Transtrac HVI 0 67 l 0 18 US gal 7 Hydraulic oil ISO VG 68 IS 1052...

Страница 32: ...SERVICE MANUAL Engine B80B 48143704 20 04 2017 10...

Страница 33: ...Contents Engine 10 10 001 Engine and crankcase 10 1 10 254 Intake and exhaust manifolds and muffler 10 2 10 400 Engine cooling system 10 3 48143704 20 04 2017 10...

Страница 34: ...Engine 10 Engine and crankcase 001 B80B 48143704 20 04 2017 10 1 10 001 1...

Страница 35: ...Contents Engine 10 Engine and crankcase 001 SERVICE Engine Remove 3 Install 6 DIAGNOSTIC Engine Troubleshooting 9 48143704 20 04 2017 10 1 10 001 2...

Страница 36: ...reference only ATTENTION Allow the engine to reach normal tempera ture before performing any service or maintenance proce dure Wear safety gloves and goggles for protection from hot components and fl...

Страница 37: ...bly from the engine PTIL13TLB0958AB 4 6 Disconnect the throttle linkage 1 from the pump and set it aside PTIL13TLB0954AB 5 7 Disconnect the coolant temperature 1 alternator oil pressure 2 and starter...

Страница 38: ...e the bolts 1 flat washers and nuts from the front engine mount Loosen and remove the cap screws and flat washers that fasten the transmission to the engine PTIL13TLB0730AB 8 Raise and remove the engi...

Страница 39: ...ws to a torque of 52 57 N m 38 42 lb ft Install and tighten the front engine mounting bolts flat washers and nuts Tighten the self locking nuts to a torque of 90 100 N m 66 74 lb ft 3 Disconnect the l...

Страница 40: ...by tightening the mounting bolts 2 PTIL13TLB0953AB 5 9 Connect the throttle rod 1 10 Connect the throttle cable from the mounting bracket 11 Connect the electrical connector for the oil pressure swit...

Страница 41: ...ll the exhaust manifold Refer to Exhaust mani fold Install 10 254 17 Install the cooling pack Refer to Radiator Install 10 400 18 Fill the engine oil and cooling system up to the pre scribed level 19...

Страница 42: ...ficient oil supply Check oil level and top up as necessary Overhaul or renew pump as necessary Check oil filter is not clogged Low oil pressure Overhaul pump or relief valve as necessary Excessive cra...

Страница 43: ...water temperature gauge Renew temperature gauge Low oil pressure Engine oil level low Top up as necessary Wrong grade of oil Drain and refill with correct grade of oil Blocked oil pump sump screen Cl...

Страница 44: ...Index Engine 10 Engine and crankcase 001 Engine Install 6 Engine Remove 3 Engine Troubleshooting 9 48143704 20 04 2017 10 1 10 001 11...

Страница 45: ...48143704 20 04 2017 10 1 10 001 12...

Страница 46: ...Engine 10 Intake and exhaust manifolds and muffler 254 B80B 48143704 20 04 2017 10 2 10 254 1...

Страница 47: ...Contents Engine 10 Intake and exhaust manifolds and muffler 254 FUNCTIONAL DATA Exhaust manifold Exploded view 3 SERVICE Exhaust manifold Remove 5 Install 8 48143704 20 04 2017 10 2 10 254 2...

Страница 48: ...manifolds and muffler Exhaust manifold Exploded view PTIL13TLB1200FB 1 1 Muffler 6 Bolt 2 Bracket with muffler 7 Washer 3 Screw 8 Muffler gasket 4 Washer 9 Muffler brace 5 Nylock nut 10 Nut 48143704...

Страница 49: ...Engine Intake and exhaust manifolds and muffler PTIL13TLB1201FB 2 1 Exhaust stack 4 Washer 2 Clamp 5 Nylock nut 3 Bolt 48143704 20 04 2017 10 2 10 254 4...

Страница 50: ...lock the support strut 1 to hold the loader Remove the battery cover and disconnect the negative battery cable from the battery and move it away from the battery terminal Refer to Basic instructions...

Страница 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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