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STEP 9.
Align the heat passage bolt pattern on the firebox with the heat passage bolt pattern on the smoker
chamber. The firebox should sit slightly offset from the smoker chamber. Bolt together using 6 1/4-20 x 3/4” hex
head bolts, 12 1/4” flat washers, and 6 1/4-20 flange nuts.
Body
WITH THE AID OF YOUR HELPER, STAND THE UNIT ON IT’S LEGS AT THIS TIME.
STEP 10.
Install butterfly damper on the backside of the barn door with the pin through the opening at the bottom
of the door. Secure by using a 1/4-20” x 3/4” hex bolt, a 1/4” flat washer and a 1/4” reversible lock nut on the inside
of the barn door. Tighten just enough to where the butterfly damper can be easily opened and closed.
Reversible lock nuts are identified
by a small rectangular indentation
on the side of the nut.
STEP 11.
Install barn door latch using 1/4-20 x 3/4” hex
bolt, 1/4” flat washer, and a 1/4-20 reversible lock nut.
Tighten so the latch can move freely.
STEP 12.
From inside the smoke chamber, slide the
smokestack up through the large hole at the right-rear of
smoke chamber. Align the bolt holes and secure using 2
1/4-20 x 3/4” hex bolts from outside the unit and 2 1/4-20
flange nuts from inside of unit.
STEP 13.
Install smoke stack damper by sliding damper
over pin on smoke stack. Secure by tapping a 3/8” PAL
nut on top with a hammer.
STEP 14.
Attach a wood handle to smoke chamber door
using 2 1/4-20 x 3” bolts, 2 aluminum sleeves, and 2 1/4-
20 flange nuts as shown below. Repeat steps for firebox
door handle.
STEP 16.
Front Shelf Installation. Insert ends of wire
shelf into 4 aligning holes as shown. After inserting the
ends of the wire shelf into the holes, tilt the shelf fully
upright and push the ends all the way into holes and then
bring the wire shelf down to the horizontal position. Install
1/4” chrome plugs in second hole from each end of
smoke chamber.
STEP 15.
Install grill support bolts in all four holes on the
back of the smoker chamber. Use 4 10-24 x 1” Combo
Truss Head screws and 4 10-24 flange nuts.
Flange Nut
Washer