HyPer 9HV IS User Manual Version 06
NetGain Motors, Inc.
Page 8 of 28
HyPer 9HV Motor Plug Wiring Instructions
1.
Choose a location to fasten the Male 4P and 2P Receptacles from your HyPer Motor.
2.
Route multipair cable atleast 6 inches from the motor case. Fasten this cable securely so it is restrained
from movement. Line cable up with motor’s Male Receptacles.
3.
Using Cable Cutters - trim excess length from mulitipair cable, leave 4-6” extra to ensure cable will
reach motor Receptacles.
4.
Using a co-ax stripper or scissors – carefully strip multipair black jacket atleast 4.5” from cable end.
This length should allow 4P and 2P wires to reach their respective Receptacle. Be careful not to cut into
the foil shilding or wire insulation underneath the jacket. A razor blade or X-acto knife can be used to
carefully slice a releif strip down the stripped jacket length, so it can be easily removed.
5.
Slide ½” diameter heatshrink over multipair cable. Slide heatshrink past the newly exposed foil, and
rest heatshrink on remaining jacket material for future adhesion.
6.
Slide ¼” diameter heatshrink over each of the 3 shileded twisted pairs. Rest heatshrink near jacket for
future adhesion.
7.
Peal back 1.5” of foil shield and plastic wrap.
8.
Slide yellow Plug Seals onto each wire with the smaller diameter end of each Seal facing the wire end.
9.
Strip ¼” of insulation from the end of each 20awg wire.
10.
Using an Open Barrell Crimper for “Amp” brand Pins – Crimp the provided “Strip Pins” onto the
copper of each wire.
11.
Place pins in their proper position according to
Motor Plug Pinout
on the next page.
12.
Fasten the red locking plate on the front of each plug. Verify all six pins are fully inserted.
13.
Slide yellow Plug Seals into wire cavites.
14.
Plug the newly assembled Plugs into the matching Male Plugs on your HyPer motor.
15.
After the pre-start up steps are complete, and correct system operation is verified, apply heat to
heatshrink using a heat gun. Adhere the heatshrink as close to the plug as possible without putting strain
on the inserted wires.
Figure 3 - Motor Plug Wiring Photo
