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Installation Instruction 

20201210/ML/01 

 

Nestor Optimus DB Reducers 

Page 2 of 6 

 

©

 Nestor Cables Ltd. 2020.  

 

10.12.2020 

The information contained within this document must not be copied, reprinted or reproduced in any form, either wholly or in part, without the 
prior written consent of Nestor Cables Ltd. The information is believed to be correct at the time of issue. Nestor Cables Ltd. reserves the right 
to amend this specification without notice. This specification is not contractually valid unless specifically authorized by Nestor Cables Ltd. 

 

 
Application 

Reduction  connectors  for  DB  (Direct  Buried)  microducts.  Suitable  for  direct  buried  installation  or 
installation in protective pipes or cable shafts. 

Installation Instruction 

We  recommend  the  installer  to  read  and  follow  all  the  instructions,  precautions  and  warnings 
contained  in  this  document  before  using  the  products  in  pressurized  systems.  Unfollowing  all 
instructions, precautions and warnings may result in injuries or property damage. Nestor Cables Ltd. 
disclaims  any  responsibility  in  the  case  of  damage  caused  by  product  misusing  or  incorrect 
installation. 

Preparations 

 

  Prepare  the  microducts  and  duct  bundles  so  that  there  is  enough  duct  overlap  at  the 

connection point. In principle, all microducts must overlap by at least 60 cm. 

  When using duct bundles, the connectors should be staggered so that the connectors are 

not in the same position. For example, a duct bundle with 12 microducts must overlap more 
than 60 cm to have enough space for staggered connectors. 

  To avoid any possible problem  during the  cable blowing process, the connectors  must be 

installed in straight sections of the microduct route. 

  Never install connectors to a curved section of a microduct with a tight bend radius. 

  Before installation work, check microducts compatibility to the connectors by checking the 

external diameters of the microducts and push-in system sizes of the connector. 

  When  coupling  two  microducts  together,  it  is  recommended  that  the  microducts  inner 

diameters  are  same  in  both  sides  of  the  reduction  connector.  If  it  is  not  possible  to  use 
microducts  with  same  inner  diameters  in  both  sides  of  the  connector,  the  cable  blowing 
direction should be from smaller inner diameter to bigger inner diameter. 

                        

 

  The duct end must be round, and it must be cut to 90° angle by using the correct duct cutter. 

Never use saw, pliers or knife. 

  When necessary, deburr and break off sharp edges of the microduct end before inserting it 

into the connector using the correct tool.  

Содержание Optimus DB Reducers

Страница 1: ...eproduced in any form either wholly or in part without the prior written consent of Nestor Cables Ltd The information is believed to be correct at the time of issue Nestor Cables Ltd reserves the right to amend this specification without notice This specification is not contractually valid unless specifically authorized by Nestor Cables Ltd Installation Instruction Nestor Optimus DB Reducers ...

Страница 2: ...nd duct bundles so that there is enough duct overlap at the connection point In principle all microducts must overlap by at least 60 cm When using duct bundles the connectors should be staggered so that the connectors are not in the same position For example a duct bundle with 12 microducts must overlap more than 60 cm to have enough space for staggered connectors To avoid any possible problem dur...

Страница 3: ...t the microduct is clean and does not contain any scratches cracks cuts or deformities on its surface Avoid putting any foreign material into the connector or microduct before and during the installation Align the microduct correctly with the connector to ensure the correct installation Push the microduct into the connector This may need a moderate force and a slight rotation The microduct or the ...

Страница 4: ...y inserted into the connector seat The transparent body of the connector allows a visual inspection of the correct installation To make sure that the microduct is properly connected please pull it outwards slightly without releasing the collet Do not use too much force If the microduct is not fully inserted into the connector it may cause failures and leakages If locking clips have been removed pl...

Страница 5: ...u need to separate the microducts from the connector in an unpressurized line Product reuse Nestor Optimus DB Reducers can be reused after checking that they are not damaged and correctly working Even if the connector reuse is possible it s only recommended in case of maintenance The microduct network should never be built by reused connectors In case of connector reuse the operator must verify re...

Страница 6: ... must be respected during the installation Do not use the products where ambient temperature and or fluid temperature and pressure may exceed the limits indicated in our technical specifications Additional notices Nestor Cables Ltd reserves the right to modify the products from time to time when required by quality improvements and by market requirements The actual product may differ from the pict...

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