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Nemag

 | User Manual | Quick Release Link EN | Revision 1.3

 

14  

6.6  Inspection interval and lifetime indication 

 

CAUTION 

The data in the tables below are indicative lifetimes, based on our experience and general applications. High dynamic 

forces in the application decreases the lifetime significantly. You must assess the application to determine the required 

inspection interval and lifetime. At new applications, additional inspection intervals must be applied in order to determine 

the lifetime for that application. The number of load cycles per grab cycle is affected by the average amount of trimming 

works and the crane system. 

 

Refer to section 6.3 for the methods of inspection. 

Refer to chapter 7 for the criteria of rejection. 

 

Criterion: Number of cycles at Safe 

Work Load (SWL) 

Grab operation 

 

General purpose and container operation 

 

60 cycles / hour 

1,6 load cycle during one grab cycle.

 

60 cycles / hour 

1 load cycle during one operation cycle.

 

Inspection after 

125,000 cycles at SWL 

125,000 cycles at SWL 

Do not use after 

250,000 cycles at SWL 

250,000 cycles at SWL 

 

Criterion: Hours of operation 

Grab operation 

General purpose and container operation 

Inspection after 

1300 hours of operation 

2000 hours of operation 

Do not use after 

2600 hours of operation 

4000 hours of operation 

 

Criterion: Shifts of operation 

Grab operation 

General purpose and container operation 

24 hours per day operation 

Inspection after 8 weeks 

Do not use after 16 weeks 

Inspection after 12 weeks 

Do not use after 24 weeks 

16 hours per day operation 

Inspection after 12 weeks 

Do not use after 24 weeks 

Inspection after 18 weeks 

Do not use after 36 weeks 

8 hours per day operation 

Inspection after 24 weeks 

Do not use after 48 weeks 

Inspection after 36 weeks 

Do not use after 72 weeks 

 

 

Содержание Quick Release Links

Страница 1: ......

Страница 2: ...e products that are described in this manual Product warranty Any warranties expressed or implied concerning the use of Rope Pear Sockets and Quick Release Links apply to new unused products when test...

Страница 3: ...ypes are indicated in the text 1 2 3 Units All data in this manual is given in accordance with metrical European units and standards 1 3 Admonitions DANGER Indicates a hazard with a high level of risk...

Страница 4: ...as described in this manual and in accordance with the applicable local legislation Do not use the NEMAG Quick Release Link without a valid certificate Only use the NEMAG Quick Release Link when the...

Страница 5: ...84 27 21 32 5 23 28 1 3 6 5 000 37 500 92 92 29 5 23 35 25 30 3 1 6 7 7 000 49 000 100 100 32 25 38 28 32 8 2 0 8 8 000 54 000 108 108 34 5 27 40 5 31 35 3 2 6 9 9 500 60 000 116 116 37 29 43 5 34 38...

Страница 6: ...64 142 60 495 39 34 5 51 64 45 130 6 3 13 40 42 21 000 125 000 285 166 63 555 43 36 5 59 80 48 132 8 8 14 43 45 26 000 155 000 312 166 68 595 47 40 62 72 51 155 10 7 15 46 48 30 000 180 000 337 170 75...

Страница 7: ...ze Quick Release Link and Rope Pear Socket An additional safety factor can be included Given Steel wire rope with a diameter of 26 mm Safe working load of the steel wire rope 10 000 kg 1 According to...

Страница 8: ...1360 105 19 14 1336 34 36 12 13 14 1000 1240 1360 105 19 14 12 37 39 11 12 13 1200 1450 1560 110 20 12 1440 37 40 13 14 15 1200 1450 1560 110 20 12 13 40 42 12 13 14 1200 1450 1560 110 21 12 3221 42...

Страница 9: ...ce The locking piece has these parts The force transmitting body which is forged of steel that is not subject to ageing It is quenched and tempered up to a tensile strength of 800 1000 N mm2 The locki...

Страница 10: ...h the NEMAG Quick Release Link B are 2 chain outer ends 1 outer end of a steel wire rope fitted with a NEMAG Rope Pear Socket A and 1 chain outer end C 1 outer end of the steel wire rope fitted with a...

Страница 11: ...key A in the inside hexagon bolt of the locking piece 3 Rotate the key A 90 to the left or to the right This locks the locking piece B on the C section C WARNING The locking piece is only safely lock...

Страница 12: ...om the inside hexagon bolt of the locking piece 1 lace the hexagon tip of the key A in the inside hexagon bolt of the locking piece 2 Use the key to push the mechanism inside to the stop 3 Keep the me...

Страница 13: ...NEMAG Quick Release Link for defects after every 200 hours of use 6 4 Removing sharp hard points and burrs Through contact with other equipment burrs or small bumps can occur on the edges of the conta...

Страница 14: ...ab operation General purpose and container operation 60 cycles hour 1 6 load cycle during one grab cycle 60 cycles hour 1 load cycle during one operation cycle Inspection after 125 000 cycles at SWL 1...

Страница 15: ...ny permanent deformation Any cracks or indication of cracks in the material The number of undergone load cycles is more than 250 000 loads at SWL The bolt in the locking piece does not function correc...

Страница 16: ...ved for shipment with a rust proofing agent Make sure that the NEMAG Quick Release Link does not make contact with substances that stimulate oxidation 8 2 Storage The minimum requirement for storage i...

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