8
Repairs
Page 56
Stud welding units
Operating manual
Date:
July 2021
INTRA 2100/1400
07.2021 / EN
Rev.:
A
8.2.4 Fault:
Welding
Features:
•
INTRA 2100/1400 is switched on
•
“System voltage” LED (Pos. 4*) goes on
•
Fan runs
•
“Fault” LED (Pos. 7*) lights up white
•
Gun works at start trigger (air release)
•
no weld
No.
Possible
cause
What is to be
tested or how?
Test
result
Test result achieved?
yes
no
1 No contact detection
of INTRA 2100/1400
Does the “Contact” LED
(Pos. 8*) light up upon
contact of the stud and
workpiece?
YES
No. 8
No. 2
2 No earth connection
Check the earth
connection
OK
No. 4
No. 3
3 No earth connection
Connect the earth plug
and earth clamps
OK
ready
No. 4
4 Weld point not
conductive
Clean the weld point
OK
ready
No. 5
5 Contact detection
defective
Check the PCB plug X4
1)
OK
No. 7
No. 6
6 Connection X4
1)
open Make the connection
OK
ready
No. 7
7 PCB defective
Replace the PCB
+
)
OK
ready
No. 14
8 Pilot current fault
Does the arc ignite?
YES
No. 9
No. 12
9 Arc break or short
circuit
Lift set incorrectly?
YES
No. 10
No. 14
10 Lift error
Set lift
OK
ready
No. 11
11 No phase L2
Check the transformer
connection on the power
switch
OK
ready
No. 14
12 Cabling error
Pilot current choke
connected wrong?
YES
No. 13
No. 14
13 Pilot current choke
connected wrong?
Connect the pilot current
choke correctly
+
)
OK
ready
No. 14
14
Shut down INTRA
2100/1400
Notify Tucker service!
Tasks indicated with
+
) must be done only by electro-technical personnel!
*
)
The position numbers in parentheses refer to the position numbers in Chapter 5, page 30.
1)
The arrangement of plug connections X4 on the internal control card can be found in the illustration
on page 58.
