Nederman FlexPAK 800 Скачать руководство пользователя страница 21

FlexPAK 800/1000

21

EN

For air consumption, quality and maximum and minimum pressure, see Sections 

‘3.3 

Technical data’.

As new ducts may contain dirt, particles or debris, the compressed air pipe is to be blown 

clean before connecting the unit. A compressed air filter, see figure 

9

, item 9, is to be 

installed to ensure the reliable and safe operation of the unit. A compressed air valve, that 

vents the remaining pressure of the unit, is to be installed, see figure 

9

, item 8.

5.11.2 

Installation

NOTE! 

Secure the compressed air line properly.

Connect a compressed air supply to the inlet, see figure 4C item 20, and figure

 9, item 7

.

Air pressure hoses are to be fitted together with electrical cables with straps, alternatively 

in a common protective hose. Air pressure hoses are to be anchored mechanically.

Maintenance

Read Chapter 

‘3 Description’

 before carrying out any maintenance work. Maintenance 

work means that the equipment will have to be opened and possibly dismantled. This may 

constitute a risk and the maintenance personnel need to know about the risks that may 

occur when acting incorrectly.

WARNING! 

Risk of personal injury.

• 

The motor, fan and air duct may become very hot during operation.

• 

Always use an approved breathing mask, goggles and gloves when replacing the dust 

sack and other work that involves exposure to dust.

• 

Use ear protection when the unit is in operation and work is carried out in the vicinity of 

the upper section of the dust collector.

CAUTION! 

Risk of equipment damage.

During maintenance, it may be necessary to remove the acoustic enclosure over the motor 

while the motor is in operation. Take care to prevent objects from falling down into the 

motor cooling fan.

NOTE! 

Always disconnect the supply voltage with the maintenance switch before any 

service, whether mechanical or electrical. Always lock the maintenance switch in the off 

position and, if possible, secure with a padlock.

NOTE! 

Always disconnect the compressed air supply before any service, whether 

mechanical or electrical.

NOTE! 

Contact Nederman if the frequency converter needs service.

NOTE! 

The unit is CE-marked. Connections to the unit, initial start-up and maintenance are 

to be carried out according to the product manuals..

6.1 

Checks one month after installation and every year

WARNING! 

Risk of electric shock.

Always disconnect the supply voltage with the maintenance switch before any service, 

whether mechanical or electrical. Always lock the maintenance switch in the off position.

Содержание FlexPAK 800

Страница 1: ...Compact dust collectors FlexPAK 800 1000 Standard models 144838 03 2018 05 23 Original installation and service manual EN INSTALLATION AND SERVICE MANUAL Installation and service manual...

Страница 2: ...FlexPAK 800 1000 2...

Страница 3: ...FlexPAK 800 1000 3 Figures 4 English 11...

Страница 4: ...FlexPAK 800 1000 4 AB Ph Nederman Co SWEDEN Type Art no V Ser no Hz kW 50 A kW V A 60 Hz Year of manufacture hp Figures 1 907mm 35 7 966mm 38 0 2116mm 83 5 1670mm 66 0 EMERGENC Y S T O 2...

Страница 5: ...FlexPAK 800 1000 5 3 4 5 13 12 10 9 7 8 2 1 3 4 6 5 11 11 7 8 9 12 13 16 15 14 18 17 19 15 20 10...

Страница 6: ...FlexPAK 800 1000 6 1 2 3 4 5 6 7 14 13 12 11 9 8 10 7 6...

Страница 7: ...FlexPAK 800 1000 7 SIEMENS LOGO 12 24RC XXXXXXX XXXXX XXXX ESC OK Stop Set Param Set Prg Name 8 EMERGENCY STOP 6 1 5 4 2 3...

Страница 8: ...FlexPAK 800 1000 8 9 10 1643 1mm 65 662 1mm 26 2 1771 4 1mm 70 2 1 4 5 6 8 7 9 3 1...

Страница 9: ...FlexPAK 800 1000 9 11 12 14 13...

Страница 10: ...FlexPAK 800 1000 10 1 0 m 39 4 A B C 16 17 15 Min 2 1m 83 A A A A C...

Страница 11: ...General requirements 20 5 7 Ground check measurement 20 5 8 Automatic bin emptying function 20 5 9 Machining chips and swarf extraction 20 5 10 Pneumatic filter cleaning valve 20 5 11 Compressed air...

Страница 12: ...tative immediately Include this when needed This manual is supplemented by an installation and service manual 2 Safety This document contains important information that is presented as either a warnin...

Страница 13: ...m 7 87 6 29 150 160 mm 7 87 6 29 Sound level 70 dB A 70 dB A 70 dB A Filtration efficiency Dust class L Dust class L Dust class L Maximum ambient temperature 10 40 C 14 104 F 10 40 C 14 104 F 10 40 C...

Страница 14: ...ut a plastic bag CAUTION Risk of equipment damage Use only Nederman original spare parts and accessories Figure 3 4 and 5 show the main components of the unit 1 Collector bin see figure 3 2 Dust extra...

Страница 15: ...ith a Protective Earth PE cable 5 Compressed air supply 6 mm nylon hose 6 Compressed air valve size G1 4 or G1 2 7 Water and dirt trap Compressed air supply is to be clean and dry 8 Maintenance switch...

Страница 16: ...er is enclosed 4 Accessories The FlexPAK 800 1000 start and control unit is prepared for the connection of Nederman accessories and customer connections The installation of accessories extra equipment...

Страница 17: ...1000 is to be placed before installation Consider the following when installing the unit The unit is to be anchored to a hard level and firm foundation There are four fastening brackets on the bottom...

Страница 18: ...ocity in the ducts may vary depending on how much of the vacuum system is used Flushing Depending on the type of dust and fumes to be filtered by the unit a principle called flushing may be used to ke...

Страница 19: ...tip over to avoid a crush risk The unit is to be anchored to the floor particularly if it is located at a high level to ensure that it does not move and fall down The frame has four holes for anchori...

Страница 20: ...voltage and frequency to the unit are correct 5 7 Ground check measurement Check that the unit is properly grounded after both the main installation and regular maintenance work If a component is remo...

Страница 21: ...or fan and air duct may become very hot during operation Always use an approved breathing mask goggles and gloves when replacing the dust sack and other work that involves exposure to dust Use ear pro...

Страница 22: ...ector bin Crush hazard Be careful when lowering and refitting the collector bin Use proper protective equipment Wear goggles dust mask and gloves when emptying the collector bin NOTE The plastic bag i...

Страница 23: ...r supply 5 Check the valve disc fastening damage and wear Replace if required 6 Replace the protecting top cover 6 5 The motor and the fan unit Inspect and clean the motor compartment regularly The mo...

Страница 24: ...e is updated using an SD Card Carefully follow the included instructions when the software needs to be updated 6 8 Spare parts CAUTION Risk of equipment damage Use only Nederman original spare parts a...

Страница 25: ...es short circuited If the PS cable is damaged press the Standby Running button to put the unit into Off mode and investigate the fault If necessary loosen the PS cable from the control unit see the el...

Страница 26: ...f the unit does not go into Idling mode and filter cleaning does not take place after 10 seconds break the PS cable manually by opening fuse holder F4 Wait at least 10 seconds If switching to Idling m...

Страница 27: ...ing FCR Filter cleaning relay FCV Filter cleaning valve MFDPS Main Filter Differential Pressure Sensor MFDPS FC Main Filter Differential Pressure Sensor Filter Cleaning MFDPS Wr Main Filter Differenti...

Страница 28: ...ckets Unit No Date Performed by Control items Result Application requirements limits Material chemical thermal reaction risk Radiation heat from surroundings Delivery checks Missing components Transpo...

Страница 29: ...SO 8573 1 class 5 Compressed air valve Compressed air connected to unit Incoming duct Incoming mains ground Accessories if applicable Signs and warnings Intended use marked or indicated Safe bag repla...

Страница 30: ...Result Result Result Previous service record Inspect clean outside the unit Remove dust deposits clean work area Remove corrosion by grinding apply primer and touch up paint Vacuum measure negative p...

Страница 31: ...valve check Filter bags visual check Filter bags check pressure drop performance Main filter replace Clean and dry air ISO 8573 1 class 5 check GND1 Fan Incoming duct Incoming mains ground GND1 Exter...

Страница 32: ...FlexPAK 800 1000 EN 32...

Страница 33: ......

Страница 34: ...www nederman com...

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