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BIM 1009/2007/09 

 

Page 3 of 8 

www.nord.com 

Jaw” Style Coupling

NEMA C-face Installation Instructions

1. 

Measure the distance from the face of the input adapter to the 
face of the coupling as shown and record that measurement. 

2.  Subtract the “X” dimension from the measured distance.    

This needs to be done so that the coupling will not be 
preloaded after installation!

3. 

Use that measurement to locate the coupling from the face of 
the motor onto the shaft. 

4. 

The metal portion of the coupling should be heated up prior to 
assembly, generally 250

q

F to 300

q

F (120

q

C to 150

q

C).       

*DO NOT HEAT THE URETHANE SPIDER.

5. 

Once in place, tighten the setscrew to lock coupling in place.  
Let the coupling cool down before placing the spider into the 
jaws.  It is recommended that the key is staked or bonded 
(Loctite) in place to prohibit the key from vibrating out. 

6.  Mount the motor onto the input adapter with customer 

supplied bolts.  Make sure that the coupling from the adapter 
and the motor engage securely.  Use lock washers or Loctite 
to prohibit bolts from becoming loose from vibration. 

Automatic Lubricator 

NORD Gear supplies the larger C-face motor adapters with an Automatic Lubricator.  This will provide 
additional grease lubrication to the outboard bearing.  As the pressure from the lubricator canistor pushes 
the new grease into the bearing, the old grease will flow into the cavity towards the gearbox.  When the 
cavity is filled with the "used" grease, the pressure from the new grease pushes the used grease into the 
gear box thru the input seal.  The old grease mixes with the oil but will not cause harm to the gearing or 
bearings.  Regular oil changes with the gearbox will remove the old grease which has been pushed into 
the gearbox.  Refer to the PARTS LISTS for inputs equipped with the Automatic Lubricator.

Principle of Operation 

After tightening the plastic activating screw, the Zinc-Molybdenum pellet drops into the Citric 
Acid electrolyte.  The chemical reaction builds up pressure that causes the piston to move 
forward.  The lubricant is continuously injected into the lubrication point.  At the end of the 
lubrication period, the discharge indicator cap becomes clearly visible indicating the lubricant 
has been fully discharged.  The lubrication period is determined and defined by the color of the 
activating screw. 

For the bearings used in NORD Gear products, a 12-month lubrication period is standard, 
indicated by a 

gray activating screw

. This applies for an average operating time of 8 

hours/day.  For longer operating times, the replacement interval decreases to 6 months.  
Lubrication canisters are also available for cold temperature applications.  Contact NORD Gear 
for more information. 

Assembly Instructions 

1. 

Remove the plug from the male connecting thread. 

2. 

Screw male fitting into bearing housing within Input Adapter. 

3. 

Insert activating screw into end of canister.  Tighten until the ring-eyelet breaks off. 

4. 

Replace every twelve months. 

Perma Classic Specifications 

Standard Lubricant 

Klüber Petamo GHY 133 (synthetic) 

NORD Part Number 

28301000 

Lubricant Volume 

120 mL (4 oz.) 

Operating Temperature Range

º

-30

q

C to 150

q

C (-22

q

F to 302

q

F)

Discharge Time 

12 months at 25

q

C (77

q

F)

Operating Position 

Independent of mounting position, operates even 
under water. 

Male Connecting Thread 

1/4” NPT 

º

The temperature range shown is for the Perma Classic Lubricator only and does 

    not apply to other components and/or lubricants within the gear reducer.

Coupling 

Size

“X”

(Subtract this value from measured distance) 

R14 0.06” 

(1.5mm) 

R19 & R24 

0.08” (2.0mm) 

R28 0.10” 

(2.5mm) 

R38/42 0.12” 

(3.0mm) 

R48 0.14” 

(3.5mm) 

R65 0.18” 

(4.5mm) 

R90 0.22” 

(5.5mm) 

SPIDER

URETHANE

SUBTRACT

DISTANCE

COUPLING

PLACEMENT 

DISTANCE

DISTANCE

COUPLING PLACEMENT

-  "X" (see table)  =   

C-

F

ACE

 M

O

T

O

R

DISTANCE

MEASURED

SET SCREW

TIGHTEN

Содержание Brawn mixer BTO Series

Страница 1: ...OPERATION AND MAINTENANCE MANUAL SERIAL NUMBER ___________________ CUSTOMER ____________________________ SALES REP ____________________________ BTO SERIES...

Страница 2: ...THIS PAGE IS INTENTIONALLY LEFT BLANK...

Страница 3: ...L AF3 IMPELLER ALL DIMENSIONS ARE IN INCHES FOR REFERENCE ONLY NOTE 1 BASIC WEIGHT DOES NOT INCLUDE SHAFT IMPELLER S OR MOTOR 2018 DATE DIMENSION AND ASSEMBLY DRAWING APPROVED BY 9 13 2018 BTO TK0099M...

Страница 4: ......

Страница 5: ...TO THE MIXER SHAFT TORQUE THE GRADE 5 HEX HEAD CAP SCREW TO THE RECOMMENDED VALUE IN THE O M MANUAL 4 ATTACH THE GUARD ITEM 2 ON THE TOP OF THE GEARDRIVE QUANTITY VARIES DEPENDING ON SHAFT DESIGN BSB...

Страница 6: ......

Страница 7: ...devices WARNING To assure maximum safety optimum performance and to gain knowledge of the product it is essential that you or any other operator of this equipment read and understand the contents of...

Страница 8: ...support team We are here to assist you let us know how we can be of help INITIAL INSPECTION 1 Upon receipt of your Brawn mixer check for possible shipping damage Report any damage immediately to the...

Страница 9: ...reduced mixer life or damage to equipment Recommended torque values for tightening all in tank and mounting hardware are listed in TABLE 1 These average torque values should be considered only as a gu...

Страница 10: ...ng a motor that has an underwriter s label it is imperative that the unit be reinspected and 1 All original fits and tolerances be maintained 2 All plugs and hardware be securely fastened 3 Any parts...

Страница 11: ...re rise is the measure of safe operation Investigate the operating conditions if the total temperature measured by a thermocouple placed on the windings exceeds 230 F 110 C for class B insulation 275...

Страница 12: ...he voltage across the insulation is at a safe value for the type and condition of the insulation A hand crank megger of not over 500 volts is the most convenient and safe method Standards of the Insti...

Страница 13: ...iction Factory supplied oil is not suitable for these applications or this industry CASE SIZE OIL CAPACITY 2 2 1 3 4 3 4 5 7 5 9 3 TABLE 2 APPROXIMATE OIL CAPACITY QTS FOR GEAR DRIVES AUTOVENT PLUG Th...

Страница 14: ...hase and mass and between the different phases The resistance should not be less than 100 megohms If the resistance is less please consult the factory Ambient Temperature F Formulation Oil Manufacture...

Страница 15: ...ve work or expenditures which were conducted without their prior written authorization BRAWN Mixer shall not be held liable for any further cost expense or labor to replace equipment or replaceable pa...

Страница 16: ...of such claims as the carrier guarantees safe delivery If considerable damage has been incurred and the situation is urgent contact the nearest NORD Gear Sales Office for assistance Please keep a writ...

Страница 17: ...d 4 375 0 0010 0 0000 4 375 0 0015 0 0000 Customer shaft diameter toIerances with keyed hoIIow shafts Metric mm d 18 0 000 0 011 18 d 30 0 000 0 013 30 d 50 0 000 0 016 50 d 80 0 000 0 019 80 d 120 0...

Страница 18: ...ndicated above TORQUE REACTION ARM On the shaft mount Clincher torque is reacted through the integral torque tab which is part of the casting Commonly NORD s optional RUBBER BUFFER bushings are instal...

Страница 19: ...gn the pinion by adjusting the gear tooth cIearance according to the manufacturer s recommendations and checking for acceptabIe outboard pinion tooth contact The foundation boIts may have to be Ioosen...

Страница 20: ...I 5 Dispose of used Iubricant in accordance with appIicabIe Iaws and reguIations 6 AppIy proper maintenance to attached equipment at prescribed intervaIs recommended by the manufacturer 7 Perform peri...

Страница 21: ...0 HD Isolube EP 460 Kl bersynth EG 4 320 N A Tribol 1510 320 Conventional Mineral 5qC to 40qC 20qF to 104qF Mobilgear 630 Omala 220 5EP Kl beroil GEM 1 220 Energol GR XP 220 Tribol 1100 220 VG 220 Syn...

Страница 22: ...30 6 80 SK 3282 quarts 3 33 3 44 3 33 3 33 4 33 4 33 SK 5382 quarts 13 21 7 08 8 77 8 77 14 80 12 68 liters 3 15 3 25 3 15 3 15 4 10 4 10 liters 12 50 6 70 8 30 8 30 14 00 12 00 SK 4282 quarts 4 97 5...

Страница 23: ...w 227 Socket head screw 228 Seal 229 Supporting disc 230 Gearbox cover 231 Circlip 232 Seal 233 Key 234 Drain plug 235 Seal 236 Supporting disc 237 Pinion shaft bearing 238 Pinion shaft bearing 239 Ci...

Страница 24: ...Key 54 Circlip 55 Intermediate shaft plain 56 Intermediate shaft gearcut 57 Circlip 58 Circlip 59 S him 60 Circlip 61 Circlip 62 Drain plug 63 Seal 203 Driving gea 204 Pinion shaft S K6382 S K 9382 20...

Страница 25: ...earing 114 Intermediate flange 115 Washer 116 Hexagon screw 117 Washer 118 Hexagon screw 119 Intermediate shaft plain 120 Intermediate shaft gearcut 121 Bearing sleeve 124 Circlip 125 Circlip 207 Outp...

Страница 26: ...of lubricant Replace bearing Clean and flush reducer and fill with recommended lubricant Failure of Bearings Overload Check rated capacity of reducer Runs Noisy Insufficient Lubricant Level of lubrica...

Страница 27: ...engagement zone and record the measurement as B in the equation below 3 Add A B and subtract 0 08 2mm from the distance This needs to be done so that the coupling will not be preloaded after installa...

Страница 28: ...IEC 132 NEMA 180TC 210TC J28 28mm 1 1 8 in 45 90 Nm 399 797 lb in IEC 100 112 NEMA 180TC M42 42 mm 1 5 8 in 100 200 Nm 885 1 770 lb in IEC 160 NEMA 250TC M48 48 mm 1 7 8 in 140 280 Nm 1240 2 478 lb i...

Страница 29: ...Automatic Lubricator Principle of Operation After tightening the plastic activating screw the Zinc Molybdenum pellet drops into the Citric Acid electrolyte The chemical reaction builds up pressure tha...

Страница 30: ...apped hole on the end for customer use The chart below indicated the tap size for each shaft Keys are also supplied with solid shaft Outboard pinion and sprocket fits should be as recommended by the m...

Страница 31: ...ew into the motor shaft to lock coupling in place 3 Let the coupling cool down before mounting the spider into the jaws The spider should not be under axial compression when installed 4 Place the moto...

Страница 32: ...esume its normal function The lubricator contains approximately 120 cm3 or 120 ml 4 8 oz of grease For reference a single stroke of a typical grease gun delivers approximately 1 0 1 2 cm3 0 03 0 04 oz...

Страница 33: ...extreme highs and lows Lower ambient temperatures will lead to slower dis pensing rates and higher ambient temperatures will lead to faster dispensing rates Average Ambient Temperature Discharge Perio...

Страница 34: ...ice the grease cup 1 Unscrew the grease drain cup 1299 from either the outlet port of the NEMA or IEC input cylinder or from the extension 1243 that is secured to the NEMA or IEC input cylinder 2 To e...

Страница 35: ...S SPECIFIED IN O M MANUAL BSB ALL DIMENSIONS AND WEIGHTS ARE FOR REFERENCE ONLY UNLESS THE DRAWING IS CERTIFIED ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN HEREIN IS CONFIDENTIAL AND THE PROPERTY...

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Страница 37: ...THIS PAGE IS INTENTIONALLY LEFT BLANK...

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