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 National Instruments Corporation

7

MID-7654/7652 Servo Power Motor Drive User Guide

Both the AC POWER and ENABLE switches can inhibit the servo amplifiers. However, as long as the 
AC POWER switch is on, only the servo amplifier output stages are disabled. The remaining circuitry 
remains active, including the quadrature encoder circuit.

Caution

You 

must

 change the MID-7654/7652 main input fuse on the rear panel if you change 

the line voltage from the factory setting. Refer to the 

Specifications

 section of this guide for fuse 

specifications. Refer to the 

Modifying the Power Entry Module

 section for more information on 

handling the power entry module.

Host Bus Interlock Circuit

The MID-7654/7652 has a host bus interlock circuit that monitors the presence of +5 V from the host 
computer and disables the MID-7654/7652 when the voltage is not present or falls out of tolerance. This 
circuit shuts down the servo amplifiers for all axes by activating the inhibit when the host computer is 
disconnected from the MID-7654/7652 or inadvertently shut down. Activation of the host bus interlock 
circuitry illuminates the yellow LEDs (middle row) of the LED status array for all axes. See the 

Front 

Panel LEDs

 section of this guide for more information.

Front Panel LEDs

The front panel LEDs consist of a single green LED to indicate if the main 5 V power is active. If the 
DC power supplies are active, the green power LED illuminates. If this LED fails to illuminate, check 
the power cord and the main input fuse on the front panel.

An LED status array of 3 rows by 4 columns on the MID-7654 or 3 rows by 2 columns on the MID-7652 
provides a variety of status information. Refer to Figure 1 for the location of the front panel LEDs. The 
LED status array is arranged by motor axes. Each of the four columns represents an axis, and each of 
the three rows represents a particular status. Table 1 summarizes the axes and statuses to which the 
different LEDs in the 3 × 4 or 3 × 2 array correspond.

Amplifier Fault Output LEDs

The top row of the LED status array indicates the status of the amplifiers. A red LED indicates an 
overcurrent condition, a short circuit condition, an over temperature condition, or a problem with the 
motor bus voltage on that axis.

Amplifier Inhibit LEDs

The middle row of the LED status array indicates if a motor axis is inhibited. An axis is inhibited and 
the LED illuminates yellow if the host bus interlock circuitry is activated from the back panel, if the 
ENABLE switch on the front panel is in the inhibit position, if the motion controller’s inhibit signal is 
low, or if the per-axis inhibit input is actively driven. You can select the polarity of the per-axis inhibit 
input from the front panel DIP switches. See the 

Front Panel DIP Switch Settings

 section of this guide 

for more information.

Table 1.  

Front Panel LED Indicators

Status

Motor Axis

Amplifier Fault Output (red)

1

2

3

*

4

*

Amplifier Inhibit (yellow)

1

2

3

*

4

*

Limit Status (green)

1

2

3

*

4

*

*

 These LEDs only appear on the MID-7654.

Содержание NI MID-7654

Страница 1: ...l Instruments MID 7654 Manual Get Pricing Availability at ApexWaves com Call Today 1 800 915 6216 Email sales apexwaves com https www apexwaves com modular systems national instruments motor drives MI...

Страница 2: ...Inhibit Input Polarity Setting 9 Inhibit Output Polarity Setting 9 Limit Status LED Polarity Setting 9 Setting Continuous and Peak Current Limits 10 Setting Motor Inductance Levels 13 Back Panel Conne...

Страница 3: ...mes and extensions overline Indicates the signal is active low Introduction The National Instruments MID 7654 7652 servo power motor drive is a complete power amplifier and system interface for use wi...

Страница 4: ...ith the chassis modules accessories and cables specified in the installation instructions or specifications You must have all covers and filler panels installed during operation of the hardware Do not...

Страница 5: ...for sealed components or coated PCBs Pollution Degree 2 means that only nonconductive pollution occurs in most cases Occasionally however a temporary conductivity caused by condensation must be expect...

Страница 6: ...equirements there is no guarantee that interference will not occur in a particular installation To minimize the potential for the hardware to cause interference to radio and television reception or to...

Страница 7: ...wer LED labeled 5 V illuminates If this LED fails to illuminate check the power cord and main input fuse on the back panel The ENABLE switch enables or inhibits the servo amplifiers If the ENABLE swit...

Страница 8: ...he green power LED illuminates If this LED fails to illuminate check the power cord and the main input fuse on the front panel An LED status array of 3 rows by 4 columns on the MID 7654 or 3 rows by 2...

Страница 9: ...or the location of these switches Use the DIP switches on the 4 position DIP switch bank to configure the inhibit in inhibit out and limit status LED polarity as shown in Figure 2 The different settin...

Страница 10: ...tch 2 is active high Table 3 shows the DIP switch setting for the inhibit output polarity selection Limit Status LED Polarity Setting Use DIP switch 3 on the 4 position DIP switch bank to globally set...

Страница 11: ...avoid overheating the drive under a motor fault condition ensure the following error limit is set above zero in the motion controller configuration software The default following error limit is 32 76...

Страница 12: ...n each of the 9 position DIP switch banks to set the continuous current limit for each axis Use DIP switches 5 through 8 on each of the 9 position DIP switch banks to set the peak current limit for ea...

Страница 13: ...combined add up the maximum power each motor can dissipate If this value is less than or equal to 400 W at 25 duty cycle you will not exceed the capabilities of the MID 7654 7652 If the value is great...

Страница 14: ...ttings Use the last DIP switch on each of the 9 position DIP switch banks to set the motor inductance level for each axis Refer to Figures 1 and 3 for the location of the of the motor inductance level...

Страница 15: ...ABLE and AC POWER switches for your MID 7654 7652 and host computer and disconnect the unit from the power outlet before making connections to your motion controller 1 Motion Controller Connector 2 An...

Страница 16: ...r information on changing a fuse 3 Install the power cord into the back panel AC connector and plug it into a correctly rated power source Terminal Block Wiring This section describes how to wire the...

Страница 17: ...directional polarity Figure 8 shows clockwise and counter clockwise motor rotation Figure 8 Clockwise and Counter Clockwise Motor Rotation Rear Guard The rear guard consists of the protection cover p...

Страница 18: ...ard Consisting of the Protection Cover Protection Plates and Bottom Mounting Plate The rear guard installed on the MID 7654 7652 is shown in Figure 10 Figure 10 Rear Guard Installed on the MID 7654 76...

Страница 19: ...off and disconnected from the power outlet 2 Ensure that the bottom mounting plate of the rear guard is securely fastened to both sides of the MID 7654 7652 as shown in Figure 10 3 Remove the protecti...

Страница 20: ...he MID 7654 7652 accepts two types of encoder signal inputs single ended TTL or differential line driver You can accommodate open collector output encoders by using 2 2 k pullup resistors to 5 VDC Fig...

Страница 21: ...ows the proper encoder phasing for CW forward motor rotation Figure 14 Encoder Signal Phasing CW Rotation Closed loop servo applications require consistent directional polarity between the motor and e...

Страница 22: ...an axis status Refer to the Amplifier Inhibit LEDs section of this guide for a description of the conditions that will cause an axis to be inhibited Breakpoint and Trigger Terminal Blocks Both the br...

Страница 23: ...gh the drive allowing you to access them through the 8 pin removable terminal block This feature is useful if your system includes both stepper and servo motors as it reduces the amount of custom cabl...

Страница 24: ...ust not overlap each other as shown in Figure 22 4 All cables must be properly grounded to the strain relief bar which grounds them to the MID 7654 7652 chassis ground Follow these steps to ground the...

Страница 25: ...bottom mounting plate of the rear guard with the thumb nuts facing upwards as shown in Figure 23 Refer to the Rear Guard section of this guide for more information on removing and replacing the protec...

Страница 26: ...s of the bottom mounting plate Modifying the Power Entry Module This section covers replacing fuses and switching the line voltage for your drive Replacing a Fuse Follow these steps to replace a fuse...

Страница 27: ...velocity loop and position loop using an enhanced PID algorithm Specifications The following specifications apply only to the MID 7654 7652 You must account for your motion controller to obtain a sys...

Страница 28: ...ise filter RC time constant 10 s Compatibility Signal pass through Analog Outputs Compatibility Signal pass through Step Direction Outputs Compatibility Signal pass through Shutdown Input Compatibilit...

Страница 29: ...F Storage temperature 20 to 70 C 4 to 158 F Humidity 10 to 90 RH noncondensing Maximum altitude 2 000 m Pollution Degree 2 Host Bus Voltage Interlock Undervoltage threshold 4 VDC Physical Dimensions W...

Страница 30: ...for this product visit ni com certification search by module number or product line and click the appropriate link in the Certification column Environmental Management National Instruments is committe...

Страница 31: ...r electromagnetic compatibility EMC and product safety You can obtain the DoC for your product by visiting ni com certification If your product supports calibration you can obtain the calibration cert...

Страница 32: ...r respective companies For patents covering National Instruments products technology refer to the appropriate location Help Patents in your software the patents txt file on your media or the National...

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