MAINTENANCE / CAUTION
The high quality chrome finish of your National Cycle
Chrome Highway Bar can be maintained with any quality
chrome cleaner and / or polish applied with a soft cloth.
Check hardware for tightness regularly. Never ride with loose
mounting hardware. Check to be sure your Highway Bar
does not contact any part of the motorcycle at a full turn left
and right. Correct any problem before using the motorcycle.
©2005 National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 USA
708-343-0400 / Fax: 708-343-0625 / www.nationalcycle.com / e mail: [email protected]
Page 2 of 2
10-114856-000 02/05
LEFT SIDE INSTALLATION
Note:
When removing screws from the shifter, take care to keep the
left footrest in place, not letting it drop. Letting the footrest drop may
damage the shift linkage.
Figure 4.
9.
Remove the rearward screw from the shifter bracket.
(14mm
Wrench)
10.
Loosely install the Highway Bar to the rearward screw using the
M10 x 30 screw and nylon washer.
Place Washer between
Highway Bar and shifter bracket.
11.
Rest Highway Bar on a protected surface while you remove the
forward screw from the shifter bracket.
12.
Loosely install the Highway Bar using the remaining M10 x 30
Screw and Nylon Washer.
Place Washer between Highway Bar
and shifter bracket.
Install Upper “U” Bolt
13.
Loosen horn and rotate vertically as shown in
figure 5.
(12mm
Wrench)
14.
From the inside, place the “U” Bolt on the frame down tube
between the horn bracket.
Loosely
install the upper Highway Bar
with Whizlock Nuts. (13mm Wrench) Orient assembly so Whizlock
Nuts face outside. Do not tighten.
Figure 5.
CHECK CLEARANCE AND TIGHTEN ALL FASTENERS
Check clearance and operation of foot brake and shift lever.
Check clearance of Highway Bar at a full fork lock. Adjust as
necessary.
Tighten all 4 Screws (left and right side) at the lower mount
points to the specified torque in your service manual. (
8
mm
Hex Bit a
nd Torque Wrench)
Tighten the 4 Whizlock Nuts firmly. (13mm Wrench)
Figure 5
Loosen Horn
and Rotate
Vertically
Figure 4
Use Care, To Avoid
Damage
to Shift Linkage
