Nash Elmo 2BH7 2 Series Скачать руководство пользователя страница 6

 
 

 

 

 

nash_elmo Industries GmbH 

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Order No.: 610.44436.40.000 

Subject to change 

 

 

Edition 09/2003 

 

Intended Use

2 Intended 

Use 

These operating instructions 

• 

apply to gas-ring vacuum 
pumps/compressors of the G_400 series, 
models 2BH7 2, 2BH7 3, 2BH7 4, 2BH7 5 
and 2BH7 6, 

• 

contains instructions concerning transport 
and handling, installation, commissioning, 
operation, shut-down, storage, servicing 
and disposal of the G_400, 

• 

must be completely read and understood by 
all operating and servicing personnel before 
beginning to work with or on the G_400, 

• 

must be strictly observed, 

• 

must be available at the site of operation of 
the G_400. 

 

About the operating and servicing personnel of 
the G_400: 

• 

These persons must be trained and 
authorized for the work to be carried out. 

• 

Work on electrical installations may be 
carried out by trained and authorized 
electricians only. 

 

The G_400s 

• 

are pump-motor units for generating 
vacuum or gauge pressure; 

• 

are used to 

extract

pump

 and 

compress

 

the following gases

:  

– 

Air, 

– 

Non-flammable, non-aggressive, non-
toxic and non-explosive gases or gas-air 
mixtures. 

– 

For differing gases/gas-air mixtures, 
inquire with the Service Department. 

• 

are equipped with one of the following kind 
of drive motors:  

– 

3-phase AC drive motor with a standard 
or explosion-protected design 

– 

Single-phase AC drive motor 

These operating instructions apply 

only to 

pump-motor units with a 

standard design

For the explosion-protected design 

, see 

the separate operating instructions.  

• 

exist in the following designs: 

– 

single-impeller (single-stage) 

– 

two-impeller (two-stage) 

– 

three-impeller (three-stage) 

Increased pressure differences can be 
achieved with the two-impeller and three-
impeller pump-motor units. 

• 

are intended for industrial applications, 

• 

are primarily intended for higher pressure 
conditions; 

• 

are designed for continuous operation. 
With increased switch-on frequency (at 
equal intervals of approx. 5x per hour) or 
increased gas entry and ambient 
temperature, the overtemperature of the 
winding and the bearings can be exceeded.  
Consultation with the Service Department is 
required for operating conditions of this 
kind. 

 
When operating the G_400, the limits listed in 
Chapter 3, "Technical Data", Pg. 7 ff. must 
always be complied with. 
 

 
Foreseeable Misuse 

 
It is prohibited 

• 

to use the G_400 in applications other than 
industrial applications unless the necessary 
protection is provided on the system, e.g. 
guards suitable for children's fingers; 

• 

to use the device in rooms in which 
explosive gases can occur if the G_400 is 
not expressly intended for this purpose; 

• 

to extract, to deliver and to compress 
explosive, flammable, corrosive or toxic 
fluids, unless the G_400 is specifically 
designed for this purpose; 

• 

to operate the G_400 with values other than 
those specified in Chapter 3, "Technical 
Data", Pg. 7 f
f. 

 
Any unauthorized modifications of the G_400 
are prohibited for safety reasons. 
The operator is only permitted to perform the 
maintenance and service work described in 
these operating instructions. 
 
Any maintenance and service work which goes 
beyond this many only be performed by 
companies authorized by the manufacturer 
(inquire with the Service Department). 
 
 

Содержание 2BH7 2 Series

Страница 1: ...on 09 2003 English Phone 49 911 1454 5268 Fax 49 911 1454 5252 E mail service nash elmo com Internet www nash elmo com Gas Ring Vacuum Pumps Compressors Operating Instructions Series G_400 Models 2BH7 2 2BH7 3 2BH7 4 2BH7 5 2BH7 6 Single impeller model single stage Two impeller model two stage Three impeller model three stage ...

Страница 2: ...allation 12 5 2 Electrical connection motor 14 5 3 Connecting pipes hoses vacuum pump compressor 16 5 3 1 Inlet connection 17 5 3 2 Discharge connection 17 5 3 3 Procedure when connecting pipes hoses 17 6 Commissioning 17 6 1 Preparation 18 6 2 Start up and shut down 19 7 Operation 19 8 Shut Down and Longer Standstills 20 8 1 Preparing for shut down or longer standstill 20 8 2 Storage conditions 2...

Страница 3: ...uld result in death or serious injury if the corresponding measures are not taken CAUTION Danger of injuries Indicates a potentially hazardous situation that may result in minor or moderate injury if the corresponding measures are not taken CAUTION Danger of damage Indicates a potentially hazardous situation that may result in property damage if the corresponding measures are not taken NOTICE Indi...

Страница 4: ...ing parts external fan impeller shaft Cutting cutting off of extremities Grasping winding up of hair and clothing Danger due to vacuum and gauge pressure sudden escape of fluids skin and eye injuries sudden drawing in of hair and clothing Danger due to escaping fluid Burns Start up and operation only under the following conditions The pump motor unit must be completely assembled When doing so pay ...

Страница 5: ...3 Residual risks WARNING Danger zone Hot surface up to approx 160 C 320 F Hazard Possible burns Protective measures Cover the pump motor unit with a suitable touch protection e g perforated plate cover or wire cover WARNING Danger zone Fan guard Hazard Long loose hair can be drawn into external fan through fan guard grate even with fan guard mounted Protective measures Wear hair net WARNING Danger...

Страница 6: ...st in the following designs single impeller single stage two impeller two stage three impeller three stage Increased pressure differences can be achieved with the two impeller and three impeller pump motor units are intended for industrial applications are primarily intended for higher pressure conditions are designed for continuous operation With increased switch on frequency at equal intervals o...

Страница 7: ...BH75 approx 52 approx 2 05 2BH76 approx 53 approx 2 09 Minimum distance to vacuum pump compressor cover Minimum distance to face of vacuum pump compressor cover mm inches 30 1 18 Vibrations The following table provides information on the maximum permissible loading due to vibrations Vibration value Vibration frequency ranges Hz 6 3 6 3 63 63 Vibration path S mm 0 16 S inches 0 006 Vibration veloci...

Страница 8: ...approx 142 2BH7310 0 2 approx 86 approx 187 2BH7410 0 1 approx 101 approx 214 2BH7510 0 1 approx 111 approx 232 2BH7510 0 2 approx 112 approx 234 2BH7610 0 1 approx 124 approx 255 2BH7610 0 3 approx 124 approx 255 Two impeller design at a frequency of 50 Hz Model Temperature increase T K ϑ F 2BH7220 0 2 approx 55 approx 131 2BH7220 0 5 approx 74 approx 165 2BH7320 0 5 approx 81 approx 178 2BH7420 ...

Страница 9: ...5 3 4 2 21 2 95 M20x1 5 4 5 2 95 3 69 M32x1 5 M40x1 5 5 7 3 69 5 16 3 2 Electrical data See rating plate 3 3 Operating conditions Temperatures max permissible temperature 40 C 104 F Nominal value 15 C 59 F Temperature of Pump motor units for higher fluid temperatures on request max permissible temperature 40 C 104 F min permissible temperature 30 C 22 F Nominal value 25 C 77 F Ambient temperature ...

Страница 10: ...hoes and protective helmet during transport WARNING Danger from tipping or falling loads Prior to transport and handling make sure that all components are securely assembled and secure or remove all components the fasteners of which have been loosened Manual handling WARNING Danger from lifting heavy loads Manual handling of the unit is only permitted within the following limits max 30 kg max 66 l...

Страница 11: ...electrical device cannot be damaged by external influences In particular the feed pipes must be securely routed e g in cable ducts in the floor etc WARNING Danger from balance damage caused by vibration Vibrating environments can cause balance damage Install the pump motor unit on a solid foundation or on a solid mounting surface Check screw glands unions for mounting the pump motor unit on the mo...

Страница 12: ... differs from the following specifications it is necessary to inquire with the Service Department Ambient conditions The pump motor unit is suitable for installation in the following environments In a dusty or damp environment in buildings in the open When properly installed in the open the pump motor unit must be protected from exposure to intensive sunlight e g by attaching a protective roof Oth...

Страница 13: ... the pump motor unit the following variants are possible with a different axis position horizontal or vertical Horizontal installation Vertical installation on the vacuum pump compressor cover cover installation Vertical mounting on the wall Basically all variants are possible with all models However a distinction must be made between a design with and a design without a condensed water opening fo...

Страница 14: ...ound and short circuit Cover or block off adjacent energized parts CAUTION Incorrect connection of the motor can lead to serious damage to the unit Regulations The electrical connection must be carried out as follows according to the applicable national and local laws and regulations according to the applicable system dependent prescriptions and requirements according to the applicable regulations...

Страница 15: ...e protective conductor the outer ground conductor Both conductors can be recognized from their color green yellow DANGER Electrical danger The terminal box must be free from foreign bodies dirt humidity Terminal box cover and cable entries must be tightly closed so as to make them dustproof and waterproof Check for tightness at regular intervals DANGER Electrical danger Clearance between bare live...

Страница 16: ...ed reasons and must be mounted by the operator Fig 3 2BH722 2BH762 two impeller pump motor units with two stage design Fig 4 2BH723 2BH763 three impeller pump motor units with three stage design WARNING Danger from rotating impeller Cutting cutting off of extremities The rotating impeller is accessible with the inlet and discharge connections open With free entry and exit of gases i e with direct ...

Страница 17: ... the related muffler Fig 1 Pg 2 Item 3 is marked with an arrow pointing into the vacuum pump compressor Connect the inlet pipe here The pumped gases are sucked in via this Procedure see Chapter 5 3 3 WARNING Danger from solid bodies and impurities in the pump motor unit If solid bodies penetrate into the pump motor unit blades of the impellers can break and broken pieces can be thrown out Install ...

Страница 18: ... again after a longer standstill Measure the insulation resistance of the motor With values 1 kΩ per volt of nominal voltage the winding must be dried Measures before start up If a shut off device is installed in the discharge pipe Make sure that the unit is NOT operated with the shut off device closed Before starting up the pump motor unit observe the values specified on the rating plate Specific...

Страница 19: ... piping attach an additional muffler 6 2 Start up and shut down Start up Open shut off device in intake discharge pipe Switch on power supply for drive motor Shut down Switch off power supply for drive motor Close shut off device in intake discharge pipe 7 Operation WARNING Improper use of the unit can result in serious or even fatal injuries Have you read the safety precautions in Chapter 1 Safet...

Страница 20: ...ent must provide the following conditions dry dust free low vibration effective value of vibration speed veff 2 8 mm s 0 11 sec Ambient temperature max 40 C 104 F CAUTION Danger of overheating due to high temperature When storing in an environment with a temperature of over 40 C 104 F the winding may be damaged and the grease change interval may be shortened Lubrication of rolling bearings after l...

Страница 21: ...eck or correct impeller gap setting if necessary Service Impeller defective Replace impeller Service Motor does not start humming noise Rolling bearing on drive motor side or vacuum pump compressor side defective Replace motor bearing or vacuum pump compressor bearing Service Winding short circuit Have winding checked Electrician Reduce throttling Service Motor overloaded Throttling does not match...

Страница 22: ...he procedure described in Chapter 9 3 Decontamination and Declaration of Clearance Pg 22 must be used The original rating plate of the pump motor unit must be properly mounted intact and legible All warranty claims are voided for pump motor units delivered for a damage expertise without the original rating plate or with a destroyed original rating plate In case of warranty claims the manufacturer ...

Страница 23: ...nery Part 1 Principles and specifications for machinery manufacturers DIN EN 1012 1 Compressors and vacuum pumps Safety requirements Part 1 Compressors DIN EN 1012 2 Compressors and vacuum pumps Safety requirements Part 2 Vacuum pumps EN ISO 11688 1 Acoustics Recommended practice for the design of low noise machinery and equipment Part 1 Planning ISO TR 11688 1 1995 DIN EN 60034 Rotating electrica...

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