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NON

MANDREL TUBE AND PIPE BENDER CC60

ATTENTION:

To grease the machine, you must stop the machine and press the

“

Emergency Stop

”

button.

3. MAINTENANCE

3.1. Greasing the Moving Parts

Keeping the moving parts on the machine clean whenever possible is recommended to ensure proper
operation and extend the service life.

To grease the pinions on the CC60, do as follows:

Remove the front guard and rear guard to access the pinions.

Apply grease to the teeth of the pinions using a brush or spatula.

Distribute the grease evenly without creating any excess or accumulation.

Grease the machine periodically depending on the use. Recommended by the manufacturer: once a year.

Содержание CC60

Страница 1: ...STRUCTIONS BOOK PRADA NARGESA S L Ctra de Garrig s a Sant Miquel s n 17476 Palau de Santa Eul lia Girona Spain Tel 34 972568085 nargesa nargesa com www nargesa com NON MANDREL TUBE AND PIPE BENDER CC6...

Страница 2: ...Thank you for choosing our machines www nargesa com...

Страница 3: ...Acceptable External Conditions 9 4 4 Instructions for Electrical Connection 10 5 INSTRUCTIONS FOR USE 11 5 1 Assembling the Roller and Counter Die 11 5 2 Assembling the Radius Arm 13 5 3 Changing Rota...

Страница 4: ...solid profiles T profiles angles The bender comes standard with a radius arm that must be used to bend thicker pipes of larger diameters Besides standard rollers PRADA NARGESA manufactures different...

Страница 5: ...4 NON MANDREL TUBE AND PIPE BENDER CC60 1 4 Machine Parts Roller Radius arm Spindle Drag Clamp Counter die Positioner CNC Control Shelving...

Страница 6: ...230 V Single phase 50 60 Hz Automatic rotation speed From 1 1 to 3 5 r p m Intensity 4 5 A Minimum radius of curvature 3 times the pipe diameter Maximum radius of curvature 320 mm Maximum working stro...

Страница 7: ...he gears enabling the machine to operate are inside the main structure which pro tects the mechanisms Despite the fact the main moving parts are protected by the front cover special precaution must be...

Страница 8: ...han 200 mm off the ground or it may tip over Figure 4 Moving the machine 2 2 Storage Conditions The pipe bender may not be stored anywhere that does not meet the following requirements Humidity of 30...

Страница 9: ...never possible is recommended to ensure proper operation and extend the service life To grease the pinions on the CC60 do as follows Remove the front guard and rear guard to access the pinions Apply g...

Страница 10: ...the machine 4 2 Dimensions and Work Area Take the dimensions operator work area and the lengths of any materials to be worked into consideration when positioning the machine The pipe bender may be us...

Страница 11: ...ne must be connected to 220 V compatible supply voltage compliant with the requirements specified IMPORTANT This machine must be connected to an earthed socket Before making any change in the wiring o...

Страница 12: ...d as follows 1 Place the roller in the machine axis The built in centring pin will prevent an incorrect position 2 Secure the roller with the washer and screw 3 Put the counter die or support rollers...

Страница 13: ...BE AND PIPE BENDER CC60 5 Lubricate the pipe and the counter die with BEND8 spray 7 Secure the positioning spindle with your hands to the machine table 6 Slide the counter die positioner until adjuste...

Страница 14: ...the radius arm in the positioner channel and adjust the nut with your hands until secure and fixed 5 2 Assembling the Radius Arm If the radius arm must be used switch step 2 with 2A as explained belo...

Страница 15: ...die 5 3 Changing the Rotation Direction The non mandrel pipe bender CC60 is programmed to rotate counter clockwise When the rotation direc tion must be changed make the following position changes IMPO...

Страница 16: ...on the roller with the CNC See section 5 8 Rotation Direction 6 Turn the positioner 180 degrees and insert it back in the carriage 8 Put the drag clamp back on 7 Rotate the counter die 180 and secure...

Страница 17: ...ic Manual Menu Manual rotation to the right Rotation direction to the left Rotation direction to the right Automatic unlocking Manual rotation to the left Diameter of the material Roller Radius Operat...

Страница 18: ...s active yet at rest waiting for any operation order The CC60 is already started and in Standby To activate it follow the steps indicated below Enter the following operating details Diameter of the ma...

Страница 19: ...o choose the roller radius Press to choose the thickness of the material To determine the bending angle press the number that appears at the top right of the screen and enter the value in this case 90...

Страница 20: ...rameters entered If necessary enable the automatic unlocking option by pressing the icon This means the machine will automatically unlock by rotating in the opposite bending direction going back to th...

Страница 21: ...s again to start the cycle 5 7 Radius Arm If a large size pipe is selected the machine indicates you must install the radius arm Example A pipe with a diameter of 50 mm a roller radius of 150 and pipe...

Страница 22: ...ppears to the right of the icon and add the number of curves you wish to make In this case 25 Confirm by pressing the key The second number in this field indicates the curves already made If the part...

Страница 23: ...ection Bender CC60 is unique in that it can operate in the two rotation directions This feature is essential for parts that may collide against the machine To proceed with the change in rotation direc...

Страница 24: ...mp must be installed for curv ing See section 5 3 Rotation Direction Change If you want to reverse the rotation direction just repeat the process by pressing the key Accept and proceed in the same way...

Страница 25: ...ity table to the machine which may be edited and updated This table may be modified by the customer to adjust the correction levels based on the material processed To access the corrections table pres...

Страница 26: ...s of the roller Thickness refers to the pipe thickness Speed refers to the maximum pipe curving speed Corr refers to the correction required for the roller Bar refers to the need to use the radius arm...

Страница 27: ...urve angles on the same piece This model also enables saving programs in the CNC to be used whenever needed To generate a new program press the key and this screen will appear Press the key and this w...

Страница 28: ...reen will appear Complete the parameters just like in Manual Mode enter the pipe section the radius of the roller the pipe thickness the number of pieces needed and the curve angle Now add a new curve...

Страница 29: ...ees Now the program has two curves programmed the first at 90 degrees and the second at 45 degrees Add all curves needed by pressing the key and enter a new radius of curving For cases where you must...

Страница 30: ...to ethernet via the cable supplied for this purpose The IP address in the local network is 10 10 51 110 which is factory set This also makes it possible to configure a remote service for the machine...

Страница 31: ...ss 5 13 Import Export Parameters Materials and Programs All the bender configuration parameters as well as the materials defined and programs created can be im ported and exported to create backup cop...

Страница 32: ...e parameters materials and pro grams created saved If you need to recover all or part of this information at any time just select the data source internal memory or USB flash drive and press Upon doin...

Страница 33: ...the key to access the menu window Once here press the key Upon doing so the message shown below will appear on the screen If you accept by pressing the touchscreen calibration process begins The info...

Страница 34: ...ml bottle of BEND8 lubricant This is a high additive and low viscosity aerosol oil Contains PTFE Does not contain silicone Enables the finish on the outer bend Inhibits roughness and inner marks Reduc...

Страница 35: ...EC No 1272 2008 CLP This product has been classified pursuant to Regulation No 1272 2008 CLP Aerosol 1 Pressure vessel It may explode if heated H229 Aerosol 1 Aerosols category 1 H222 B 2 Label elemen...

Страница 36: ...OMPONENTS C 1 Substance Not applicable C 2 Mixtures Chemical description Mixture of mineral oils and additives Components Pursuant to Annex II of Regulation EC no 1907 2006 point 3 the product contain...

Страница 37: ...ned with carbonitriding for 50 54 HRC hardness this roller guide perfectly adapts to the pipe for excellent results Counter shape designed by the Nargesa R D department which reduces friction and ensu...

Страница 38: ...dius Min thickness Max thickness Weight Set diameter 12mm Radius 60 140 17 01 10012 12mm 60mm 1mm 5mm 3 26Kg Set diameter 15mm Radius 60 140 17 01 10001 15mm 4D 60mm 1mm 5mm 3 18Kg Set diameter 18mm R...

Страница 39: ...55mm 6 35mm 11 18Kg Set diameter 42 40mm Radius 127 2mm Diameter 1 1 4 Schedule 140 17 01 20005 1 1 4 42 4mm 3D 127 2mm 2 77mm 3 56mm 4 85mm 6 35mm 18 86Kg Set diameter 48 30mm Radius 144 9mm Diamete...

Страница 40: ...er 1 1 4 inches 140 17 01 30004 1 1 4 31 75mm 3D 95 25mm 1 5mm 6mm 10 21Kg Set diameter 38 10mm Radius 114 30mm Diameter 1 1 2 inches 140 17 01 30005 1 1 2 38 10mm 3D 114 3mm 1 5mm 7mm 15 69Kg Set dia...

Страница 41: ...75Kg Square Tube Die Set 30mm Radius 135mm 140 17 01 10103 30x30mm 135mm 2mm 4mm 22Kg Square Tube Die Set 40mm Radius 165mm 140 17 01 10104 40x40mm 165mm 2mm 5mm 34 15Kg Rollers made of treated Steel...

Страница 42: ...ions Angular head rotation every 5 degrees Four clamp plate adjustable to round and square tube Longitudinal movement with high precision linear guides Automatic anti collision control Easy handling a...

Страница 43: ...pipe thickness a little or buy a die with a diameter of more than 3 times the pipe diameter Internal wrinkle Worn counter die Buy a new counter die Excessive final deformation on the Counter die with...

Страница 44: ...Technical annex Non mandrel tube and pipe bender CC60 CNC General exploded view Upper unit Electrical cabinet Wiring diagrams...

Страница 45: ...2 A General Exploded View...

Страница 46: ...3 NON MANDREL TUBE AND PIPE BENDER CC60...

Страница 47: ...4...

Страница 48: ...5 NON MANDREL TUBE AND PIPE BENDER CC60...

Страница 49: ...6 B Upper Ensemble...

Страница 50: ...7 NON MANDREL TUBE AND PIPE BENDER CC60...

Страница 51: ...8...

Страница 52: ...9 NON MANDREL TUBE AND PIPE BENDER CC60...

Страница 53: ...10 C Electrical Cabinet...

Страница 54: ...11 NON MANDREL TUBE AND PIPE BENDER CC60...

Страница 55: ...12...

Страница 56: ...13 NON MANDREL TUBE AND PIPE BENDER CC60...

Страница 57: ...14...

Страница 58: ...15 NON MANDREL TUBE AND PIPE BENDER CC60 D Wiring Diagrams...

Страница 59: ...16...

Страница 60: ...17 NON MANDREL TUBE AND PIPE BENDER CC60...

Страница 61: ...18...

Страница 62: ...19 NON MANDREL TUBE AND PIPE BENDER CC60...

Страница 63: ...N MANDREL PIPE BENDER HORIZONTAL PRESS BRAKE TWISTING SCROLL BENDING MACHINES HYDRAULIC PRESS BRAKES HYDRAULIC SHEAR MACHINES GAS FORGES IRON EMBOSSING MACHINES END WROUGHT IRON MACHINES BROACHING MAC...

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