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1.0 SAFETY SYMBOLS AND WARNINGS

H3.3.1

Understand and pay particular attention to the words DANGER, WARNING, and CAUTION and the following
defi ned symbols are used throughout this manual to notify the reader of potential hazards of varying risk levels.

DANGER

!

!

INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL

RESULT IN DEATH OR SERIOUS INJURY.

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED,

COULD RESULT IN DEATH OR SERIOUS INJURY.

WARNING

!

!

INDICATES A POTENTIAL HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, MAY

RESULT IN MINOR OR MODERATE INJURY. IT MAY ALSO BE USED TO ALERT

AGAINST UNSAFE PRACTICES.

CAUTION

!

!

H3.24

SHOULD OVERHEATING OCCUR OR THE GAS BURNERS FAIL TO SHUT OFF, CLOSE THE
MANUAL GAS VALVE FOR THE FURNACE BEFORE SHUTTING OFF THE ELECTRICAL
POWER TO THE FURNACE. FAILURE TO DO SO CAN CAUSE AN EXPLOSION OR FIRE

RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

BEFORE RESTARTING THE FURNACE, CHECK ALL PLASTIC VENTS AND WIRES FOR

DAMAGE.

WARNING

!

!

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Содержание ULTIMATE 9700 Series

Страница 1: ...e performed by a qualified installer service agency or the gas supplier Before servicing disconnect all electrical power to furnace When servicing controls label all wires prior to disconnecting Recon...

Страница 2: ...INSTALLATION USING INDOOR COMBUSTION AIR ONE PIPE SYSTEM 24 9 4 2 DIRECT VENT INSTALLATION USING OUTDOOR COMBUSTION AIR TWO PIPE SYSTEM 24 9 4 3 COMBUSTION AIR 24 10 0 TERMINATIONS 25 10 1 COMBUSTION...

Страница 3: ...GE FURNACE WITH ECM EON 54 21 0 WARRANTY 56 22 0 REPLACEMENT PARTS LIST 57 23 0 SERVICE HISTORY 58 H1 22 1 IMPORTANT PLEASE READ THIS MANUAL CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE BY...

Страница 4: ...SE INSTRUCTIONS IS NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AN...

Страница 5: ...the furnace s intended temperature rise range with a duct system which has an external static pressure within the allowable range listed on the furnace rating plate and as specified in Sections 3 6 an...

Страница 6: ...TALL THIS FURNACE IN A MOBILE HOME THIS FURNACE IS NOT APPROVED FOR INSTALLATION IN A MOBILE HOME DOING SO COULD CAUSE FIRE PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE THE FURNACE CONTAINS FOIL CO...

Страница 7: ...0 625 15 875 MM B ALT UPFLOW DRAIN HOLE ALT AIR INLET ALT VENT OUTLET ALT HIGH VOLTAGE IN SIDE CUTOUT ALT GAS LINE IN ALT LOW VOLTAGE IN WITNESS MARKS FOR SIDE CUTOUTS H3 6A WARNING WHEN THIS FURNACE...

Страница 8: ...4 Two Stage Gas Valve 16 PFC Choke Coil used on and 1 Hp units only 5 Air High Temperature Limit supply air 17 Door Switch and Junction Box 6 Vent and Drain Assembly Coupling 18 Blower Motor not shown...

Страница 9: ...pplication of sprayed foam insulation the addition of storm windows and doors weather stripping caulking etc Many of the older furnaces were equipped with large belt drive blower systems operating at...

Страница 10: ...n air is laden with chemical compounds such as bromine chlorine or fluorine as may be found in swimming pool chemicals laundry detergents etc use outdoor air for combustion These compounds when expose...

Страница 11: ...t it is located in such a way as to allow access for servicing or the removal of other appliances installed in the room hot water heater for example It is not permissible to use a rear return on this...

Страница 12: ...OVER CLEARANCE TO COMBUSTIBLES H3 7 THIS FURNACE IS CERTIFIED FOR INSTALLATION ON COMBUSTIBLE FLOORS THIS SHALL BE INTERPRETED AS A WOOD FLOOR ONLY THE FURNACE MUST NOT BE INSTALLED DIRECTLY ON CARPE...

Страница 13: ...le The total static pressure drop of the air distribution system including filters should not exceed 1 0 w c H3 8 DO NOT ALLOW GAS PIPING TO BE ROUTED THROUGH JOIST SPACES THAT ARE USED FOR RETURN AIR...

Страница 14: ...burning appliances 4 Ensure that there is adequate space and accessibility for air filter removal 5 If an air conditioning evaporator coil is required position it on the supply air side of the furnace...

Страница 15: ...ified vent system must not be interchanged with other vent systems or unlisted pipe and or fittings Follow the venting manufacturers instructions on installation cutting de burring cementing curing an...

Страница 16: ...1mm or 3 76mm in the horizontal run or vertical riser closest to the furnace 2 Place a reducer bushing of proper diameter in the stem portion of the tee The recommended size for the reducer is 5 8 15...

Страница 17: ...lane Glue and similar adhesives and cements Ammonia as commonly found in permanent wave solutions used in hair dressing salons Anti static fabric softeners used in clothes dryers Carbon tetrachloride...

Страница 18: ...12 305mm of the ceiling and the other within 12 305mm of the floor The air openings must be sized based on whether the combustion and ventilation air is being taken from indoors or outdoors the method...

Страница 19: ...pipe sizes when drawing combustion air vertically from the attic or crawl space for the furnace only If other fuel burning appliances are present their combustion air and ventilation air requirements...

Страница 20: ...X 203mm OR ITS EQUIVALENT A TRANSITION MAY BE USED TO REDUCE TO THE SMALLER DUCT SIZE IF NECESSARY IMPORTANT THE OUTDOOR GRILLS MUST BE INSTALLED IN A LOCATION WHERE THEY WILL NOT BE OBSTRUCTED IN ANY...

Страница 21: ...gh temperature plastic pipe from another gas or fuel burning appliance unless the required clearances to combustibles can be maintained between the furnace venting system and other pipes It is recomme...

Страница 22: ...ures could create air turbulence around the vent termination leading to downdrafts and similar venting problems In windy and hill locations roof venting may improve operations Maximum venting length i...

Страница 23: ...ellings and serves both dwellings Less than 7 feet 2 1m above a paved sidewalk or paved driveway located on public property Within 6 feet 1 8m of a mechanical air supply inlet to any building Above a...

Страница 24: ...ethod The primary advantages are No special kit or modifications are required for direct vent installations Dedicated combustion air and vent piping eliminates the need to use already heated air for c...

Страница 25: ...ake terminal to take advantage of the natural buoyancy of the flue gases to help prevent re circulation of the exhaust Figure 9 VERTICAL No termination fitting is required if venting vertically throug...

Страница 26: ...vent terminal should be located no fewer than 3 feet 9m from an inside corner formed by two exterior walls Recommended clearance for overhangs is a minimum of 1 foot 3m vertically for each foot horizo...

Страница 27: ...W415 1243 E 11 27 17 27 IOM FIGURE 14A DIRECT VENT TERMINAL CLEARANCES...

Страница 28: ...W415 1243 E 11 27 17 28 IOM IOM FIGURE 14B NON DIRECT VENT TERMINAL CLEARANCES...

Страница 29: ...ional arrow on drain coupling points away from exhauster 6 Remove the appropriate plastic cap on the side panel Install cap on vent opening not in use 7 Reinstall the exhauster and the pressure switch...

Страница 30: ...tion Instructions section if necessary 2 Remove the 3 1 2 plastic exhaust vent cap if required and cover vent hole not in use Install rubber grommet in parts bag for 2 vent pipe Connect vent pipe fiel...

Страница 31: ...N THE COMBUSTION COMPARTMENT AND CAN PULL COMBUSTION AIR FROM THE BURNERS AND CAUSE INCOMPLETE COMBUSTION AND ERRATIC FURNACE OPERATION WARNING FIGURE 16 UPFLOW VENT AND DRAINING OPTION LEFT VENT LEFT...

Страница 32: ...ORTANT PRIME CONDENSATE TRAP WITH WATER AND CUT DRAIN HOSES TO PROPER LENGTH CUT PRESSURE SWITCH TUBING TO PROPER LENGTH FIGURE 16 UPFLOW VENT AND DRAINING OPTION CONTINUED LEFT VENT RIGHT DRAIN INSTA...

Страница 33: ...condensate pump be sure that it is approved for furnace condensate DO NOT DRAIN THE CONDENSATE OUTDOORS DO NOT RUN THE CONDENSATE LINE THROUGH AREAS WHERE FREEZING MIGHT OCCUR FREEZING OF CONDENSATE...

Страница 34: ...NFIGURATION REQUIRES A VENT IT TAKES LESS THAN A ONE INCH RISE ANYWHERE ALONG THE HORIZONTAL ROUTE OF THE DRAIN TUBE TO CREATE A VAPOR LOCK WHICH WILL PREVENT CONDENSATE FROM DRAINING AWAY FREELY AND...

Страница 35: ...able to install it with an overflow bypass tube H16 5 2 3 A 1 2 PVC coupling or bushing will fit snug over the 1 2 rubber hose A 3 4 CPVC coupling or bushing will fit snug over the 5 8 rubber hose Thi...

Страница 36: ...OMMERCIAL STANDARDS In Canada the gas piping should be installed in accordance with CAN CSA B149 1 and 2 and in accordance with any local codes In the United States the gas piping should be installed...

Страница 37: ...ly pressure should be 11 to 13 w c 12 w c recommended These pressures must be maintained while all other gas fired appliances are operating at maximum conditions IMPORTANT DO NOT EXCEED 13 W C INLET P...

Страница 38: ...pane refer to High Altitude Specifications table for appropriate derate above 2000ft based on a 4 reduction of input capacity for every 1000ft above sea level Consult with local fuel suppliers or auth...

Страница 39: ...nace and any other appliances receiving gas from the header serving the furnace When the installation is completed to the Start up Setup stage test the gas manifold pressure by following these steps W...

Страница 40: ...NEVER ADJUST THE INPUT OF THE FURNACE TO EXCEEDTHEINPUTSHOWN ON THE RATING PLATE Input Heating Value of Gas x 3600 Time in Sec for 1 cu ft where input is expressed in Btu hr heating value of the gas...

Страница 41: ...SONAL INJURY OR LOSS OF LIFE THE FURNACE CABINET MUST HAVE AN UNINTERRUPTED GROUND A GROUND WIRE IS PROVIDED IN THE ELECTRICAL JUNCTION BOX DO NOT USE GAS PIPING AS A GROUND FAILING TO GROUND THE FURN...

Страница 42: ...connected with L2 Neutral and a GREEN wire to be connected to the ground If the junction box must be moved from it s original location to the other side of the unit 1 Remove the appropriate plastic c...

Страница 43: ...e control will automatically start high heat after 5 minutes of continuous low heat op eration If the jumper is in the 10 minute position the control will automatically start high heat after 10 minute...

Страница 44: ...ect 24V equipment to these terminals The integrated furnace control has provisions to supply power and control a line voltage humidifier or the primary of a 120 24 volt humidifier step down transforme...

Страница 45: ...e drain trap assembly be primed before the initial startup Refer to the instructions on how to prime the condensate trap on the drain piping section in this manual A dry trap will allow flue gases to...

Страница 46: ...ys ignites on high exhauster low gas and ignores second stage call for heat until low fire is established for 15 seconds 3 Blower on delay time begins when the gas valve is energized The control provi...

Страница 47: ...t system is complete and the air filter or filters are in place determine if the airflow is correct for both low and high fire input rates 1 Insert a duct thermometer in the supply air duct The thermo...

Страница 48: ...ped with ECM EON motor Each flash signifies 100 CFM count the flashes and multiply by 100 to determine the actual CFM delivered for example 10 flashes x 100 1000 CFM or use the formula in the next col...

Страница 49: ...ive all the time With the JW40 jumper clipped the thermostat or humidstat controls dehumidification H22 5 Blower on off delays are handled by ECM motor programming The control de energizes the ECM hea...

Страница 50: ...e capabilities of the duct system to deliver sufficient air flow if this type of filter is considered RECOMMENDED Electronic air cleaners using electrostatic precipitation to remove dust are an excell...

Страница 51: ...XODWLQJ LU DQ 2Q IWHU 3URJUDPPHG HOD ODPH 6HQVH RVW 7KHUPRVWDW DOO RU HDW QGV RZ 0DLQ 9DOYH ORVHV RPEXVWLRQ LU ORZHU 2II IWHU 3RVW 3XUJH 6HFRQGV LUFXODWLQJ LU DQ 2II IWHU 3URJUDPPHG HOD DLW RU 1H W DO...

Страница 52: ...sent with gas valve off A green LED AN2 is provided to indicate high heat state LED OFF No demand for high heat LED ON High heat demand operating normally LED Flashing High heat demand high pressure s...

Страница 53: ...also helps to clear the A coil for your air conditioning system of mold and germs increasing its efficiency and reducing electrical consumption The supplied bulbs have an approximate operating life of...

Страница 54: ...POSITION COLOUR LEAD NUMBER BLACK WHITE RED BLACK WHITE EMPTY 1 2 3 4 5 6 1 2 3 4 5 C1 H24 6 3 7 1 6 5 C2 HOUSING VIEW FROM OPPOSITE OF WIRE INSERTION END PLASTIC 9 PIN HOUSING AMP 1 480707 0 METAL CO...

Страница 55: ...ITE OF WIRE INSERTION END PLASTIC 5 PIN HOUSING AMP 350809 1 METAL CONTACT TERMINAL FEMALE SOCKET AMP 350536 1 5 REQUIRED POSITION COLOUR LEAD NUMBER BLACK BLACK RED 1 2 3 4 1 3 3 2 1 C6 WHITE WHITE 4...

Страница 56: ...caused by installation that is not performed in compliance with all applicable federal provincial state laws or regulations and Installation Operating Manual 4 Damage as a result of vandalism freight...

Страница 57: ...8 ASSY CONDENSATE TRAP W010 2784 KIT LED CABINET LIGHTS W010 3597 KIT LED WHITE REPLACEMENT LIGHT W010 2785 KIT UV LIGHT PURIFICATION W010 2810 KIT UV REPLACEMENT BULB W010 2744 ASSY MOTOR KIT 1 3 HP...

Страница 58: ...W415 1243 E 11 27 17 58 IOM IOM 23 0 SERVICE HISTORY 43 1...

Страница 59: ...tore or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical swit...

Страница 60: ...9 4 5 FURNACE APPEARANCE 70 4 6 CLEANING 70 4 7 SEQUENCE OF OPERATION ECM EON 71 4 8 VARIATIONS 72 4 9 TERMINATIONS 72 5 0 HOMEOWNER S REFERENCE 73 6 0 NOTES 74 H1 21 1 IMPORTANT Read these instructio...

Страница 61: ...UATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY WARNING INDICATES A POTENTIAL HAZARDOUS SITUATION WHICH IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO BE USED TO...

Страница 62: ...nt dependable service With regular maintenance some of which requires the attention of a qualified installer service agency or gas supplier some of which you may do yourself the furnace will operate s...

Страница 63: ...FE REFER TO THIS MANUAL INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER WARNING H3 28 DEVICES ATTACHED TO EITHER THE VENT OR COMBUSTION AIR INTAK...

Страница 64: ...vent appliance It is designed to operate as a single pipe inside combustion air or two pipe outdoor combustion air system A furnace needs adequate amounts of combustion air to operate properly Do not...

Страница 65: ...nents 9 Do not cover return air grills and supply air registers with drapes curtains throw rugs etc 10 Avoid shutting off supply air registers in the interests of saving heat While there is some valid...

Страница 66: ...t off valve to the OFF position If burning LP gas smell for gas near the floor since propane and butane are both heavier than air If after this time you do not smell gas continue to the next step 9 Tu...

Страница 67: ...and other exhaust fans to reduce the heating load on the system 4 Arrange the furniture and drapes so that the supply air registers and return air grills are unobstructed 5 If you have a perimeter du...

Страница 68: ...CE FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR LOSS OF LIFE WARNING H27 2 The circulating air blower and exhauster motors have sealed bearings The bearings contain perm...

Страница 69: ...FUL WHEN WORKING ON THE BURNER ASSEMBLY THE HOT SURFACE IGNITER IS FRAGILE AND CAN BREAK EASILY CAUTION The flame sensor should be inspected and cleaned with fine steel wool or Scotch Brite scrubbing...

Страница 70: ...ncy The recovery coil is located immediately above the blower assembly Over time it may become coated with dust To clean the recovery coil 1 Turn off electrical power to the furnace 2 Remove the blowe...

Страница 71: ...ir was expelled up the chimney where it could not benefit the interior of the home Special safety controls now prevent the formation of carbon monoxide The third general area is the recovery of the la...

Страница 72: ...high to low With the thermostat heating contacts open single stage thermostat the flames extinguish immediately and the exhauster blower stops after a 5 second post purge time 6 Blower off delay is ha...

Страница 73: ...cated on bottom of inside door Date Installed Contractor Contact Address Postal Code Zip Code Telephone No After Hours No If different from Installation Contractor Service Tech Telephone No After Hour...

Страница 74: ...6 0 NOTES 44 1 W415 1243 E 11 27 17 UM 74...

Страница 75: ...44 1 W415 1243 E 11 27 17 UM 75...

Страница 76: ...S 7200 Route Transcanadienne Montr al Qu bec H4T 1A3 24 Napoleon Road Barrie Ontario Canada L4M 0G8 214 Bayview Drive Barrie Ontario Canada L4N 4Y8 103 Miller Drive Crittenden Kentucky USA 41030 Phone...

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