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Leak Testing Instructions

WARNING!

  A leak test must be performed annually and each time a cylinder is hooked up or if a part 

of the gas system is replaced.  

WARNING!

 Never use an open flame to check for gas leaks. Be certain no sparks or open flames are 

in the area while you check for leaks.  Sparks or open flames will result in a fire or explosion, damage to 

property, serious bodily injury, or death.

Leak testing

:  This must be done before initial use, annually, and whenever any gas components are replaced 

or serviced. Do not smoke while performing this test, and remove all sources of ignition. See Leak Testing 

Diagram for areas to check. Turn all burner controls to the off position. Turn gas supply valve on.  
Brush a half-and-half solution of liquid soap and water onto all joints and connections of the regulator, hose, 

manifolds and valves.
Bubbles will indicate a gas leak. Either tighten the loose joint or have the part replaced with one recommended 

by the Napoleon Customer Care department and have the grill inspected by a certified gas installer.
If the leak cannot be stopped, immediately shut off the gas supply, disconnect it, and have the grill inspected 

by a certified gas installer or dealer. Do not use the grill until the leak has been corrected. 

Natural Gas Hook-Up

This natural gas grill is supplied with a 10ft supply hose (complete with a quick disconnect) designed for natural gas and 
certified for outdoor use.  The gas grill is designed to operate at an inlet pressure of 7 inches water column.  Piping and 
valves upstream of the quick disconnect are not supplied.   The installation must comply with CAN B149.1 Natural Gas and 
Propane installation code in Canada, or to the National Fuel Gas Code, ANSI Z223.1 in the United States.  

The gas supply 

pipe must be sufficiently sized to supply the BTU/h specified on the rating plate, based on the length of the 

piping run.

The quick disconnect must not be installed in an upward direction and a readily accessible manual shut-off 

valve must be installed upstream of, and as close to, the quick disconnect as is feasible.  The flared end of the 

hose must be connected to the fitting on the end of the flex tube as illustrated in the 

Natural Gas Hose Attachment

 

diagram.  Tighten using two wrenches.  (

Do not use thread sealer/pipe dope.)

  These connections must be 

made by a licensed gas installer.  Leak test all joints prior to using the gas grill.

WARNING!

•  The installation must be performed by a licensed gas fitter, and all connections must be leak tested before 

operating the grill.

•  Do not route hose underneath drip pan.
•  Do not route hose between space in bottom shelf and back panel.
•  Do not route hose over top of back panel.
•  Ensure all hose connections are tightened using two wrenches.  Do not use teflon tape or pipe dope on 

any hose connection.

•  Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a fire.
•  Do not use enclosure to store excess hose, as there is a greater chance of the hose contacting a hot surface, 

it may melt and leak causing a fire.

•  Leak test all the connections using a soap and water solution, as per the leak testing instructions found in 

the this manual.

Содержание LD485RSIB

Страница 1: ...plosion may result causing property damage personal injury or death DANGER IF YOU SMELL GAS Shut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the applia...

Страница 2: ...This factory warranty is non transferable and may not be extended what so ever by any of our representatives The gas grill must be installed by a licensed authorized service technician or contractor...

Страница 3: ...eing stored indoors Inspect the gas line hose before each use If there is evidence of excessive abrasion or wear it must be replaced before using the gas grill with a replacement hose assembly specifi...

Страница 4: ...shut off valve terminating in a propane cylinder valve type QCC1 and a safety relief device having direct communication with the vapor space of the cylinder The cylinder supply system must be arrange...

Страница 5: ...et pressure of 7 inches water column Piping and valves upstream of the quick disconnect are not supplied The installation must comply with CAN B149 1 Natural Gas and Propane installation code in Canad...

Страница 6: ...match 4 If the pilot and burner will not ignite within 5 seconds turn the control knob to the off position and wait 5 minutes for any excess gas to dissipate Either repeat steps 1 and 2 or light with...

Страница 7: ...ng foods Lower temperatures and slower cooking times result in tender foods Infrared Side Burner Use if equipped The gas grill should be located so that the side burner is protected from the wind beca...

Страница 8: ...into its component colors using a prism He showed that most of the heat in the beam fell into the spectral region just beyond the red end of the spectrum where no visible light existed Most materials...

Страница 9: ...leon s woodchip smoker Chicken pieces High setting 2 min each side then medium low to low setting 20 25 min The joint connecting the thigh and the leg from the skinless side should be sliced 3 4 of th...

Страница 10: ...ervice person WARNING Turn off the gas at the source and disconnect the unit before servicing To avoid the possibility of burns maintenance should be done only when the grill is cool A leak test must...

Страница 11: ...panel text is printed directly on the stainless steel and with proper maintenance will remain dark and legible To clean the panel use only warm soapy water or stainless steel cleaner available from y...

Страница 12: ...rs and insects are attracted to the smell of propane and natural gas The burner is equipped with an insect screen on the air shutter which reduces the likelihood of insects building nests inside the b...

Страница 13: ...s that flake off Regular cleaning will prevent this See cleaning instructions Infrared burner if equipped flashes back during operation the burner abruptly makes a loud whoosh sound followed by a cont...

Страница 14: ...ion of the problem broken is not sufficient 4 Proof of purchase photocopy of the invoice In some cases the Customer Care Representative could request to have the parts returned to the factory for insp...

Страница 15: ...rill has been fully assembled and operates to your satisfaction 3 Assemble the grill where it is to be used lay down cardboard or a towel to protect parts from being lost or damaged while assembling 4...

Страница 16: ...rews and 4 20 lock nuts for each caster Attach brackets under front casters as illustrated Tighten securely 1 Magnet Installation Snap magnet into slot in front of bottom shelf 1 X N430 0002 16 X N570...

Страница 17: ...Installation Insert propane tank ring into slots in bottom of shelf as shown Fold tabs over to secure in place 4 Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel...

Страница 18: ...N570 0080 14 x 1 2 3 8 10mm 5 Rear Cart Panel Installation Fit rear cart panel between the two end panels ensure large hole in panel is to the bottom right corner as illustrated Fasten using 6 14 x 1...

Страница 19: ...itor bracket into slot in rear panel as illustrated Fasten to bottom panel using 1 14 x 1 2 screw Clip top propane tank mount into slots in back panel Insert one end at a time gently bending wire When...

Страница 20: ...p rail assembly to the front of side panels using 4 14 x 1 2 screws For ease of installation start all screws before tightening completely Snap magnet into place as shown 3 8 10mm 8 Heat Shield Instal...

Страница 21: ...led at the factory to protect the regulator hose during shipping and is no longer required Take care when removing the tie not to damage the hose Ensure the regulator drops into the small opening betw...

Страница 22: ...t Installation Install battery pack below vent slots on left hand panel using magnet supplied with battery pack Plug wire from LED lights located underneath control panel into wire from battery pack I...

Страница 23: ...ing the edge of the shelf under the ribs in the end cap as illustrated Push the bottom tabs into the end cap and line up holes Attach the end cap to the side shelf using 4 8 x 1 2 screws per shelf On...

Страница 24: ...finish tightening 13 Side Burner Installation Insert 4 1 4 20 x 5 8 screws through the washers into the threaded holes in the side of the base do not tighten all the way Slide the assembled side burn...

Страница 25: ...ring meats Ensure the burner is off and the grid is cool to the touch before changing between the two heights The grid must be at the lower height in order to close the lid Fit orifice into burner tub...

Страница 26: ...dle onto the front of the door and the tool hooks onto the back of the door using 2 14 x 3 4 screws per door Press the door pivot pins into the holes in the top and bottom of each door as illustrated...

Страница 27: ...5 0011 door bushing 1 2 15 Door Installation First direct the pivot pin into the hole in the underside of the front cabinet support and then lower the door into the bushing in the bottom shelf Once se...

Страница 28: ...h tube burner with slots down to allow drippings to travel through 16 Condiment Basket Installation Rotate basket slightly to allow wire to enter the holes in the side panel Push through and upwards r...

Страница 29: ...ck into base as shown Rest warming rack on brackets inside hood and grids on front and back lip of base 19 Grease Tray and Holder Installation Clip the wire grease tray holder into the two holes locat...

Страница 30: ...30 www napoleongrills com 20 Drip Pan Installation Slide drip pan into rear of base as shown Ensure dip pan rides along rails on bottom of base...

Страница 31: ...31 www napoleongrills com Rotisserie Kit Assembly Instruction optional Assemble rotisserie kit components as shown Ensure stop bushing is tightened on the inside of hood casting...

Страница 32: ...tank heat shield and the right side of the cabinet Propane Only Improper Hose Connection WARNING FIRE HAZARD The regulator must be attached so that no part of the hose touches the underside of the gri...

Страница 33: ...sing hose retainer clip supplied WARNING The installation must be performed by a licensed gas fitter and all connections must be leak tested before operating the grill Do not use pipe dope or teflon t...

Страница 34: ...roper Hose Connection WARNING FIRE HAZARD WARNING Do not route hose over top of rear panel WARNING Do not route hose underneath drip pan WARNING Ensure the hose does not contact any high temperature s...

Страница 35: ...d Do not smoke while performing this test and remove all sources of ignition See Leak Testing Diagram for areas to check Turn all burner controls to the off position Turn gas supply valve on Brush a h...

Страница 36: ...1 2 screw x 21 N570 0082 1 4 20 x 5 8 screw x 22 N010 0721 M06 stainless steel side shelf left x 23 N120 0020 GY0TX LUXIDIO side shelf end cap x 24 N200 0090 M06 infra red rear burner cover x 25 N010...

Страница 37: ...1SG front cabinet support x 54 N475 0271 GY1SG rear cart panel x 55 N585 0064P heat shield x 56 N105 0013 bushing x 57 N105 0011 door bushings x 58 N655 0094P tank ring support p 59 N430 0002 magnetic...

Страница 38: ...7 0013 side burner igniter x N750 0016 side burner igniter wire x 86 N660 0002 switch light x 87 N120 0019 GY0TX cap door top bottom x 88 N570 0099 14 x 3 4 screw x 89 N485 0016 door pivot pin top x 9...

Страница 39: ...39 www napoleongrills com...

Страница 40: ..._________________________________________________________________________________________ TEL _________________________________ FAX ______________________________ EMAIL _______________________________...

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