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of the burner. Shake any loose debris from the burner through the gas inlet. Check the burner ports and valve 

orifices for blockages. Burner ports can close over time due to cooking debris and corrosion, use an opened paperclip 

or the supplied port maintenance bit to clean them.  Drill out blocked ports using this drill bit in a small cordless 

drill. The ports are easier to clean if the burner is removed from the grill, but it can also be done with the 

burner installed. Do not flex the drill bit when drilling the ports, as this will cause the drill bit to break. This drill 

is for burner ports only, not for the brass orifices (jets) which regulate the flow into the burner. Take care not to 

enlarge the holes.  Ensure the insect screen is clean, tight, and free of any lint or other debris.

Reinstallation:

 Reverse the procedure to reinstall the burner. Check that the valve enters the burner when 

installing. 

WARNING!

 When reinstalling the burner after cleaning it is very 

important that the valve/orifice enters the burner tube before lighting your 

gas grill. If the valve is not inside the burner tube a fire or explosion could 

occur.

Troubleshooting

Problem

Possible Causes

Solution

Low heat / Low flame 

when valve turned to 

high.

For propane - improper lighting procedure.

For natural gas - undersized supply line.

For both gases - improper preheating.

Ensure lighting procedure is followed 

carefully.  All gas grill valves must be in the 

off position when the tank valve is turned 

on. Turn tank on slowly to allow pressure 

to equalize. See lighting instructions.

Pipe must be sized according to  

installation code.

Preheat grill with both main burners on 

high for 10 to 15 minutes.

Excessive flare-ups/

uneven heat.

Sear plates installed incorrectly.

Improper preheating.

Excessive grease and ash build on sear plates 

and in drip pan.

Ensure sear plates are installed with the 

holes towards the front and the slots on 

the bottom. See assembly instructions.

Preheat grill with both main burners on 

high for 10 to 15 minutes.

Clean sear plates and drip pan regularly. 

Do not line pan with aluminum foil. Refer 

to cleaning instructions.

Burners burn with yellow 

flame, accompanied by 

the smell of gas.

Possible spider web or other debris, or 

improper air shutter adjustment.

Thoroughly clean burner by removing.  

See general maintenance instructions. 

Open air shutter slightly according to 

combustion air adjustment instructions.  

(This must be done by a qualified gas 

installer.)

Aluminum Castings

: Clean castings periodically with warm soapy water.  Aluminum will not rust, but high 

temperatures and weathering can cause oxidation to occur on aluminum surfaces.  This appears as white spots 

on the castings.  To refinish these areas, clean first and sand lightly with fine sandpaper.  Wipe the surface to 

remove any residue and paint with high temperature barbecue paint.  Protect surrounding areas from over-spray.  

Follow the manufacture’s directions for curing.

Содержание LD485RB

Страница 1: ...sion may result causing property damage personal injury or death DANGER IF YOU SMELL GAS Shut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the appliance...

Страница 2: ...ons This factory warranty is non transferable and may not be extended what so ever by any of our representatives The gas grill must be installed by a licensed authorized service technician or contract...

Страница 3: ...eing stored indoors Inspect the gas line hose before each use If there is evidence of excessive abrasion or wear it must be replaced before using the gas grill with a replacement hose assembly specifi...

Страница 4: ...on device compatible with the connection for outdoor cooking appliances The propane cylinder must be provided with a shut off valve terminating in a propane cylinder valve type QCC1 and a safety relie...

Страница 5: ...wrenches Do not use teflon tape or pipe dope on any hose connection Ensure the hose does not contact any high temperature surfaces or it may melt and leak causing a fire Do not use enclosure to store...

Страница 6: ...to right end ports of rear burner Turn rear burner to high 3 Press and hold igniter button until burner lights or light by match 4 If the pilot and burner will not ignite within 5 seconds turn the co...

Страница 7: ...on the grill over a burner that is not operating The heat circulates around the food cooking slowly and evenly Cooking with this method is much the same as cooking in your oven and is generally used f...

Страница 8: ...rvice person WARNING Turn off the gas at the source and disconnect the unit before servicing To avoid the possibility of burns maintenance should be done only when the grill is cool A leak test must b...

Страница 9: ...o clean stainless surfaces use a stainless steel or a non abrasive cleaner Always wipe in the direction of the grain Over time stainless steel parts discolor when heated usually to a golden or brown h...

Страница 10: ...lighting procedure is followed carefully All gas grill valves must be in the off position when the tank valve is turned on Turn tank on slowly to allow pressure to equalize See lighting instructions...

Страница 11: ...s that flake off Regular cleaning will prevent this See cleaning instructions Infrared burner if equipped flashes back during operation the burner abruptly makes a loud whoosh sound followed by a cont...

Страница 12: ...ion of the problem broken is not sufficient 4 Proof of purchase photocopy of the invoice In some cases the Customer Care Representative could request to have the parts returned to the factory for insp...

Страница 13: ...rill has been fully assembled and operates to your satisfaction 3 Assemble the grill where it is to be used lay down cardboard or a towel to protect parts from being lost or damaged while assembling 4...

Страница 14: ...rews and 4 20 lock nuts for each caster Attach brackets under front casters as illustrated Tighten securely 1 Magnet Installation Snap magnet into slot in front of bottom shelf 1 X N430 0002 16 X N570...

Страница 15: ...Installation Insert propane tank ring into slots in bottom of shelf as shown Fold tabs over to secure in place 4 Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel...

Страница 16: ...N570 0080 14 x 1 2 3 8 10mm 5 Rear Cart Panel Installation Fit rear cart panel between the two end panels ensure large hole in panel is to the bottom right corner as illustrated Fasten using 6 14 x 1...

Страница 17: ...itor bracket into slot in rear panel as illustrated Fasten to bottom panel using 1 14 x 1 2 screw Clip top propane tank mount into slots in back panel Insert one end at a time gently bending wire When...

Страница 18: ...p rail assembly to the front of side panels using 4 14 x 1 2 screws For ease of installation start all screws before tightening completely Snap magnet into place as shown 3 8 10mm 8 Heat Shield Instal...

Страница 19: ...led at the factory to protect the regulator hose during shipping and is no longer required Take care when removing the tie not to damage the hose Ensure the regulator drops into the small opening betw...

Страница 20: ...20 www napoleongrills com 3 8 10mm 2 x N570 0073 1 4 20 X 3 8 10 Rotisserie Mount Installation Install rotisserie mount bracket to left side of barbecue as shown using 2 1 4 20 x 3 8 screws...

Страница 21: ...ing the edge of the shelf under the ribs in the end cap as illustrated Push the bottom tabs into the end cap and line up holes Attach the end cap to the side shelf using 4 8 x 1 2 screws per shelf On...

Страница 22: ...mm 4 x N735 0001 insulated washer 12 Side Shelf Installation Insert 4 1 4 20 x 5 8 screws through the washers into the threaded holes in the side of the base do not tighten all the way Slide the assem...

Страница 23: ...dle onto the front of the door and the tool hooks onto the back of the door using 2 14 x 3 4 screws per door Press the door pivot pins into the holes in the top and bottom of each door as illustrated...

Страница 24: ...bushing Bushing 1 2 14 Cabinet Door Installation First direct the pivot pin into the hole in the underside of the front cabinet support and then lower the door into the bushing in the bottom shelf Onc...

Страница 25: ...into base position one over each tube burner with slots down to allow drippings to travel through 16 Grids and Warming Rack Installation Position grids and warming rack into base as shown Rest warmin...

Страница 26: ...grease tray holder into the two holes located in the center of the back panel Place the aluminum grease tray into the grease tray holder 18 Drip Pan Installation Slide drip pan into rear of base as s...

Страница 27: ...27 www napoleongrills com Rotisserie Kit Assembly Instruction optional Assemble rotisserie kit components as shown Ensure stop bushing is tightened on the inside of hood casting...

Страница 28: ...the hose touches the underside of the grill or drip pan A fire will result if these directions are ignored Propane Only Improper Hose Connection 1 x N640 0001 Ensure the regulator drops into the smal...

Страница 29: ...performed by a licensed gas fitter and all connections must be leak tested before operating the grill Do not use pipe dope or teflon tape on this connection Tighten the connection with two wrenches 1...

Страница 30: ...roper Hose Connection WARNING FIRE HAZARD WARNING Do not route hose over top of rear panel WARNING Do not route hose underneath drip pan WARNING Ensure the hose does not contact any high temperature s...

Страница 31: ...d Do not smoke while performing this test and remove all sources of ignition See Leak Testing Diagram for areas to check Turn all burner controls to the off position Turn gas supply valve on Brush a h...

Страница 32: ...er base x 23 N570 0008 8 x 1 2 screw x 24 N475 0269K base insert left x 25 N035 0100 base side left x 26 N475 0298 rotisserie mount x 27 N305 0063 cooking grids cast iron x N370 0597 cooking grids sta...

Страница 33: ...ield x 65 N590 0147 GY1SG bottom shelf x 66 N430 0002 magnetic catch x 67 N255 0027 union fitting 3 8 3 8 x 68 N720 0044 manifold flex connector x 69 N655 0094P tank ring support p 70 N160 0022 clip d...

Страница 34: ...34 www napoleongrills com...

Страница 35: ..._________________________________________________________________________________________ TEL _________________________________ FAX ______________________________ EMAIL _______________________________...

Страница 36: ...36 www napoleongrills com NOTES...

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