Cross-section of press
Front view
Use bolts, washers and nuts to attach
Z Bar to both sides of the press.
Note:
Check all bolts for tightness.
If press rocks, or is not level, loosen press
feet slightly to compensate and retighten.
ASSEMBLY INSTRUCTIONS CONTINUED
4
5
Front view
Slide bed down to bottom of frame
WARNING
Bed must be at the BOTTOM of the frame
before proceeding to the next step.
Note:
When sliding bed to frame
bottom, DO NOT use bed handles.
Note:
If the unit responds immediately to pump action, it is
free of air and ready for operation. If not, repeat procedure.
ASSEMBLY INSTRUCTIONS CONTINUED
6
PROCEDURE FOR BLEEDING AIR
NOTES
7
Stand unit upright
Slide bed above holes and
hold in place
WARNING
Pins must be COMPLETELY through BOTH SIDES of frame.
Secure pins underneath bed, one at a time
1
2
1. Align power unit with "V"
in top plate (opening in "V"
faces the front side of the
press).
2. Insert punch into receptacle
UNDER bottom plate.
3. Tighten screw to secure punch.
4. Open the release valve
by rotating the handle
counterclockwise ONE
full turn.
5. Place handle in cradle.
Pump 6 full strokes to purge air.
7. Pump until unit reaches full extension.
Keep pumping under load to purge all air.
8. Open valve and push
ram to its lowest position.
6. Close valve.
9. Close valve and
operate normally.
Note:
Position press feet on each side of the press.
Attach one bolt, washer and nut on each side.
Bolts should be attached
OFFSET
from one another.
Front view
Stand frame upside down
Slide bed onto frame
Slide bed down to bottom of frame
WARNING
Be aware of jagged edges
on frame. Not all welds are smooth.
Press bed can pinch or crush fingers.
Wear safety gloves.
WARNING
Leg ends and press feet are sharp
and potentially dangerous. Wear
safety gloves and safety goggles.
ASSEMBLY INSTRUCTIONS
1
3
2
Inside of frame
Note:
In the upright position,
inner bracing should form an
inverted "v" with the narrower
space facing the top of the press.
REPLACEMENT PARTS LIST
520-5000 - 12 Ton Manual Shop Press
520-5001 - 20 Ton Manual Shop Press
5
4
9
8
6
REPLACEMENT
ITEM NO. PART NO.
DESCRIPTION
QTY.
1
RS345009
Spring
2
* 2
Press Bed (520-5000)
1
*
Press Bed (520-5001)
3
RS12PP
Press Pin (520-5000)
2
RS550034
Press Pin (520-5001)
2
4
RS310012
Pushing Adapter
1
5
RS550041
Press Plate
2
6
RSBS1
Bearing Shield
1
† 7
912P
12 Ton Power Unit (includes handle) (520-5000)
1
†
920P
20 Ton Power Unit (includes handle) (520-5001)
1
11
Items identified with a asterisk (*) are not available separately.
† Power Units may be purchased as 520-1041 for the 12 ton and 520-1042 for the 20 ton at your local NAPA Auto Store.
POWER UNIT INSTRUCTIONS
1. Place the handle on the release valve and
rotate clockwise until the valve is closed
(hand tighten only).
3. To release pressure, remove the handle from
the cradle and use the handle to slowly turn the
release valve counterclockwise. The power unit
cylinder will retract and the press cradle will return
to the stored position.
2. Place the handle in the cradle.
Move handle up and down to
lower the carriage and apply force
to the item being pressed.
Note:
When not in use, store power unit with the piston in the fully retracted position and the release valve closed.
520-5001 & 520-5001 Operation Manual
1
Rev: 02/15/07
520-5000 & 520-5001 Operation Manual
2
Rev: 02/15/07
520-5000 & 520-5001 Operation Manual
3
Rev: 02/15/07
520-5000 & 520-5001 Operation Manual
4
Rev: 02/15/07
520-5000 & 520-5001 Operation Manual
6
Rev: 02/15/07
520-5000 & 520-5001 Operation Manual
5
Rev: 02/15/07
3
1
2
7
3
10
520-5000 & 520-5001 Operation Manual
7
Rev: 02/15/07
SAFETY INFORMATION
This symbol alerts you to the possibility
of serious injury or death if instructions
are not followed.
This symbol alerts you to the possibility
of damage to or destruction of equipment
if instructions are not followed.
Failure to heed these warnings may result in loss
of load, damage to the press and/or failure resulting
in property damage, personal or fatal injury. This
operating manual contains important details concern-
ing the safe operation of this tool. The user must read and understand these details
before any use of the tool. This manual must be retained for future reference.
• Read, study, and understand all instruction manuals packed with this
press before operating.
• Always wear safety goggles.
• Parts being pressed may splinter, shatter, or be ejected from the press
at a dangerous rate of speed. Because of the variety of press applica
tions, it is your responsibility to always use adequate guards and wear
eye protection and heavy protective clothing when operating the press.
• Visual inspection should be made before each use of the press, checking
for signs of cracked welds, bent bed pins, loose or missing bolts, leaks,
or any other structural damage.
• Do not go near leaks. High pressure oil can puncture skin and cause
serious injury, gangrene, or death. If injured, seek emergency medical
help. Immediate surgery is required to remove oil.
• Keep hands and fingers out of the press and away from parts that may
shift and pinch. Do not stand in front of work area when load is applied.
• Always use an accurate pressure gauge to measure pressing force.
• Do not exceed the rated capacity of this press.
• Never tamper with hydraulic system pressure settings.
• Do not substitute bolts, pins or any part of the components. Use only
genuine factory replacement parts.
• Always center load on ram plunger. Offset loads can damage ram and
may cause load to eject at a dangerous rate of speed.
• Remove all loads from press bed before attempting to adjust bed height.
Beware of possibility of falling bed.
• Press only on loads supported by press bed and included press plates.
Do not support loads on floor or press frame.
• When using any accessories such as arbor plates, be certain they are
centered on press bed and are in full contact with press bed.
• Before applying load, be certain all press bed supporting pins are fully
engaged.
• Always use a bearing shield when pressing bearings. Use caution when
positioning work to be pressed to ensure that the item that is to be pressed
cannot be dislodged or broken during press work. This may result in the item
being ejected from the press at a dangerous rate of speed.
• Release hydraulic pressure before loosening any fittings.
• Maintain proper hydraulic fluid levels.
• Do not make any alterations to the press.
OWNER/USER RESPONSIBILITY
The owner and/or user must have an understanding of the manufacturer's
operating instructions and warnings before using this press. Personnel involved
in the use and operation of equipment shall be careful, competent, trained,
and qualified in the safe operation of the equipment and its proper use when
servicing motor vehicles and their components. Warning information should
be emphasized and understood.
If the operator is not fluent in English, the manufacturer's instructions and
warnings shall be read to and discussed with the operator in the operator's
native language by the purchaser/owner, making sure that the operator
comprehends its contents.
Owner and/or user must study and maintain for future reference the
manufacturer’s instructions. Owner and/or user is responsible for keeping all
warning labels and instruction manuals legible and intact. Replacement labels
and literature are available from the manufacturers.
INSPECTION
Visual inspection of the shop press should be made before each use of the
press, checking for damaged, loose or missing parts. Each press must be
inspected by a manufacturer’s repair facility immediately, if subjected to an
abnormal load or shock. Any press which appears to be damaged in any way,
is found to be badly worn, or operates abnormally must be removed from
service until necessary repairs are made by a manufacturers's authorized repair
facility. It is recommended that an annual inspection of the press be made by
a manufacturer’s authorized repair facility and that any defective parts, decals
or warning labels be replaced with manufacturer’s specified parts. A list of
authorized repair facilities is available from the manufacturer.
SAFETY INSTRUCTIONS
• CHECK YOUR LOCAL, STATE AND FEDERAL REGULATIONS
REGARDING THE SAFE USE OF THIS EQUIPMENT.
• Your safety is top priority, please handle equipment with care.
• Fully retract unit and remove all items from the press bed frame.
• Support the press bed, and remove the pins.
• Raise or lower bed to desired height and reinstall press pins. Be certain
pins are fully engaged in the parallel flanges of the upright columns.
• Position press on a flat, level, hard surface, preferably concrete.
Make sure all nuts and bolts are tight.
• Clear the area of bystanders, especially small children, before using.
• Set the press bed to the required height. The press is most effective
when the work piece is located 1 inch below the ram’s retracted position.
The compression stroke can include the entire 5 inch working range.
• The press is designed to exert a force on anything which is positioned
beneath its ram. The work piece can pop out from under the ram at a
high rate of speed and injure someone.
• Pressing Bearings: It is essential that you use the bearing shield when
pressing bearings on or off.
• A bearing shield or screen must be used.
PRESS SPECIFICATIONS
Part No.
A
B
C
D
E
F
G
520-5000
61.5"
20"
26"
8.75"
5"
.75"
Y(2)
520-5001
64.5"
24.5"
26"
11.25" 5.125"
1"
Y(2)
A - Total Height
B - Inside Width
C - Press Feet Length
D - Bed Width
E - Stroke (ram travel distance from fully retracted position to fully
extended position)
F - Pin Diameter
G - Press Plates Included
WARNING
WARNING
CAUTION
THIS OPERATING MANUAL CONTAINS IMPORTANT SAFETY INFORMATION. READ CAREFULLY AND UNDERSTAND ALL
INFORMATION BEFORE OPERATING THIS TOOL. SAVE THIS MANUAL FOR FUTURE USE.
520-5000 - 12 Ton Power Unit
520-5001 - 20 Ton Power Unit
520-5000 - (2) 3/4" x 10" Pins
520-5001 - (2) 1" x 12" Pins
520-5000 - (2) 1" x 2" x 10" Plates
520-5001 - (2) 3/4" x 3" x 12" Plates
Examine box contents, then proceed with the following instructions.
ESTIMATED ASSEMBLY TIME: 30 MINUTES
TOOLS NEEDED
1/2" and 5/16" Box Wrenches
ACCESSORIES
PARTS LIST
Press Frame - 1
Press Bed - 1
Press Feet - 2
Z Bar - 1
1/2"-13 x 1-1/2" Hex Head Bolts - 4
1/2" Nuts - 4
Washers - 4
5/16"-13 x 1" Hex Head Bolt - 1
Press Pins - 2
Power Unit - 1
Pump Handle & Extension - 1
2" Punch - 1
Accessory only -
Not needed for assembly
Bearing Shield - 1
Accessory only -
Not needed for assembly
Press Plates - 2
Accessory only -
Not needed for assembly
NAPA LIFTING EQUIPMENT Warranty Statement
Warranty Handling Procedures & Guidelines
for Balkamp/NAPA Lifting Equipment
180 Day Warranty
Balkamp warrants that all jacks and service-related equipment will be free from defects in material and
workmanship for a period of 180 days following the original date of purchase. This warranty is extended to the
original retail purchaser only. If any jack or service-related item proves to be defective during this period, it will be
replaced or repaired, at our option, without charge. This warranty does not apply to damage from accident,
overload, misuse or abuse, nor does it apply to any equipment which has been altered or used with special
attachments other than those recommended. This warranty does not cover repairs made by anyone who is not a
Balkamp/NAPA Lifting Equipment Authorized Repair Center.
The following items possess an over-the-counter exchange warranty for 180 days. This allegedly defective
product must be returned, accompanied by a receipt showing proof-of-purchase to Balkamp, via the
NAPA AUTO PARTS store.
Bottle Jacks:
520-1037, 520-1038, 520-1039, 520-1040,
520-1041, 520-1042, 520-1021 and 520-1022
Floor Jacks:
520-1003, 520-1005 and 520-1006
Stands:
520-2000, 520-2001, 520-2002, 520-2005,
520-2006 and 520-2007
Hydraulic Power Units: 520-6004 and 520-6008
All other jacks or service-related equipment will be replaced or repaired at Balkamp’s option during the 180 day
warranty period.
During the 180 day warranty period, all alleged defective product and/or parts must be shipped, freight prepaid,
along with proof of date-of-purchase, to your nearest Balkamp/NAPA Lifting Equipment Authorized Warranty
Center. Be certain to include your name, address and phone number along with proof-of-purchase information,
and a brief description of the alleged defect. The product will be returned to the customer, freight prepaid.
Many alleged defectives may simply be handled by calling your nearest Service Center for parts. A list of
authorized warranty service centers is provided with the product.
In no event shall Balkamp be liable for incidental or consequential damages. The liability of any claim for loss or
damage arising out of the sale, resale or use of a jack or related service equipment, shall in no event exceed the
purchase price. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED IN CONNECTION WITH THE SALE OF
BALKAMP/NAPA PROFESSIONAL LIFTING EQUIPMENT. ALL OTHER WARRANTIES, INCLUDING ANY IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS
WHICH VARY FROM STATE TO STATE.
REPLACEMENT
ITEM NO. PART NO.
DESCRIPTION
QTY.
8
RS12FT
Press Feet (520-5000)
2
RS20FT
Press Feet (520-5001)
2
9
RS550049
Z Bar (520-5000)
1
RS550051
Z Bar (520-5001)
1
10
RS49HDL12
Power Unit Handle
1
11
RS5212BK
Press Hardware Kit
1 set
Includes:
1/2"-13 x 1-1/2" Hex Head Bolt
4
1/2" Nut
4
Washer
4
5/16"-13 x 1-1" Hex Head Bolt
1
520-5000 & 520-5001 Operation Manual
8
Rev: 02/15/07
MODEL 520-5000 & 520-5001
SHOP PRESS ASSEMBLY INSTRUCTIONS
Содержание 520-5000
Страница 8: ......
