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Nailor 3000 Series, Инструкция по установке и эксплуатации

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11/11 IOM-RFTU

Installation and Operation Manual
Retrofit Terminal Units

Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation.

Page 1 of 2

Receiving Inspection

After  unpacking  the  assembly  check  it  for  shipping  damage.  If
any  shipping  damage  is  found,  report  it  immediately  to  the
delivering  carrier.  During  unpacking  and  installation  do  not
handle  by  the  inlet  velocity  sensor  or  the  optional  control
package.

Installation

For installation, cut a rectangular opening in the side of the duct.
The opening should be the height of the duct and 12" (305) wide
as shown in Figure 1. If the duct has internal insulation, cut a 1
inch  wide  strip  of  insulation  inside  the  duct.  The  strip  of
insulation removed will allow the assembly to slide in smoothly.
Make  sure  the  inlet  airflow  sensor  is  installed  upstream  of  the
damper  and  in  direction  of  airflow.  Use  sheet  metal  screws
along the left and right side of the mounting plate as well as the
top and bottom flanges in order to secure the mounting plate to
the  rectangular  duct.  Seal  as  necessary  in  order  to  meet
applicable  standards.  Any  control  components  can  now  be
installed and connected.

Field Wiring

All  field  wiring  must  comply  with  NEC  and  local  codes.
Electrical,  control,  and  piping  diagrams  can  be  found  on  labels
affixed  to  the  exterior  /  interior  of  the  control  enclosure.  Fuse
size designates the size of the internal fuse if supplied.

Maximum Overcurrent Protection (MOP) designates the largest
breaker or fuse in the electrical service panel that can be used.

Control Start-up, Operation

Your  local  Nailor  Representative  can  provide  information  about
start-up  and  operating  procedures  for  Nailor’s  digital,  analog,
and  pneumatic  controls.  For  specific  information  on  controls
provided  by  other  manufacturers,  contact  the  specific
manufacturer’s local or national office.

Labels 

Retrofit  terminals  units  are  shipped  from  the  factory  with  the
following information label.

CCW

TO

OPEN

MOUNTING PLATE

DRIVE SHAFT

FULL ELECTRICAL CONTROLS

ENCLOSURE FOR FACTORY MOUNTED

DDC AND ELECTRONIC CONTROLS

14" x 10" x 6" DEEP (356 x 254 x 152)

DUCT OPENING

BY OTHERS

12" 

(305

)

AIRF

LOW

OVERLAP FLANGE

(TOP & BOTTOM)

16"

 (4

08)

FULL

GASKET

MULTI-POINT

AVERAGING

FLOW SENSOR

H*

W*

IF LINED DUCT, REMOVE

INSULATION TO ALLOW ASSEMBLY

TO INSTALL SMOOTHLY

Airflow Direction Label 

AIR FLOW 

(ECOULEMENT DE L'AIR)

AIR FLOW 

(ECOULEMENT DE L'AIR)

LOW 

(BAS)   

HIGH 

(HAUT)

 

HIGH 

(HAUT) 

LOW 

* Refer to submittal for duct size dimensions.

Figure 1: Model 36VRS - Slide-In Retrofit Terminal Unit

Dimensions are in inches (mm).

Содержание 3000 Series

Страница 1: ...t Hanger straps may be used and screwed directly into the sides or bottom of the unit casing see Fig 1 Alternately a carriage made of unistrut may be used somtimes this is known as a trapeze setup Support the VAV and any accessories separately Fig 2 When requested unit is supplied with field mounted hanger brackets for use with hanger rod up to 3 8 9 5 dia Hanger brackets should be screwed into th...

Страница 2: ...nstalled in accordance with SMACNA guidelines The outlet end of the terminal is designed for use with slip and drive duct connections A rectangular duct the size of the terminal outlet should be attached Field Wiring All field wiring must comply with NEC and local codes Electrical control and piping diagrams can be found on labels affixed to the exterior interior of the control enclosure box All N...

Страница 3: ...6 VB3 231 Size 7 8 VB3 233 Size 9 10 VB3 234 Size 12 VB3 235 Size 14 VB3 236 Size 16 VB3 237 Size 24 x16 VB3 238 Pneumatic FR Tubing 1 4 O D Black VB3 066 Blue stripe VB3 068 Red stripe VB3 067 Tee for Sensor Tap Barbed 1 8 VB3 058 Diamond Flow Sensor Part Number Inlet Size 4 3 16 O D tube V1104 5 3 16 O D tube V1105 6 3 16 O D tube V1106 7 3 16 O D tube V1107 8 3 16 O D tube V1108 9 3 16 O D tube...

Страница 4: ...ston Texas Tel 281 590 1172 Fax 281 590 3086 Las Vegas Nevada Tel 702 648 5400 Fax 702 638 0400 Toronto Canada Tel 416 744 3300 Fax 416 744 3360 C o m p l e t e A i r C o n t r o l a n d D i s t r i b u t i o n S o l u t i o n s w w w n a i l o r c o m 3 15 IOM SDTU ...

Страница 5: ...DDC controls D digital model number pre fix are position sensitive dependent on the airflow sensor transducer Check with the controls manufacturer for verification Duct Connections Slip each inlet duct over the inlet collar of the terminal Fasten and seal the connection as described in the job specification The diameter of the inlet duct D see Figure 1 for round inlets Models 3230 and 3240 with mi...

Страница 6: ...e and original engineering drawings Installing the terminal in a location other than that noted on the label may result in excessive start up labor Labels Dual duct terminal units are shipped from the factory with the following information labels 1 Nameplate Label affixed to the air terminal casing on the control mounting panel Shows tagging information serial number model number size cfm etc Name...

Страница 7: ... 7 3 16 O D tube V1107 8 3 16 O D tube V1108 9 3 16 O D tube V1109 10 3 16 O D tube V1110 12 3 16 O D tube V1112 14 3 16 O D tube V1114 16 3 16 O D tube V1116 Control Components Digital See Digital Operation Manual Analog See Analog Operation Manual Pneumatic See Pneumatic Operation Manual Sample Calibration Label affixed near the control mounting panel Shows airflow calibration data 30 300 400 60...

Страница 8: ...51 2444 Fax 954 351 2440 Houston Texas Tel 281 590 1172 Fax 281 590 3086 Las Vegas Nevada Tel 702 648 5400 Fax 702 638 0400 Toronto Canada Tel 416 744 3300 Fax 416 744 3360 C o m p l e t e A i r C o n t r o l a n d D i s t r i b u t i o n S o l u t i o n s w w w n a i l o r c o m 3 03 IOM DDTU ...

Страница 9: ...stalled and connected Field Wiring All field wiring must comply with NEC and local codes Electrical control and piping diagrams can be found on labels affixed to the exterior interior of the control enclosure Fuse size designates the size of the internal fuse if supplied Maximum Overcurrent Protection MOP designates the largest breaker or fuse in the electrical service panel that can be used Contr...

Страница 10: ... e A i r C o n t r o l a n d D i s t r i b u t i o n S o l u t i o n s w w w n a i l o r c o m 11 11 IOM RFTU Replacement Parts Pneumatic FR Tubing 1 4 O D Black VB3 066 Blue stripe VB3 068 Red stripe VB3 067 Tee for Sensor Tap Barbed 1 8 VB3 058 Cap for Sensor Tee Rubber for 1 8 Tee VB3 059 Control Components Digital See Digital Operation Manual Analog See Analog Operation Manual Pneumatic See Pn...

Страница 11: ...staged per specifications The installing electrician should rotate the incoming electric service by phase to help balance the building electric load Fuse size designates the size of the internal fuse if it is supplied Maximum Overcurrent Protection MOP designates the largest breaker or fuse in the electrical service panel that can be used to protect the unit Control Start up Operation Your local N...

Страница 12: ... collar set and bushing coupling Apply 20 psi main air to actuator When actuator reaches the end of its rotation rotate damper shaft CCW to desired minimum airflow position and re tighten on shaft Electric Actuators KMC MEP 5071 standard Position damper to the full open position Depress the gear disengagement button and position the drive collar so the indicator mark is at the 90 mark Tighten sets...

Страница 13: ...er than the nominal duct size to allow it to fit inside the duct Important Do not insert ductwork inside the inlet collar of the assembly For optimum performance 2 to 3 equivalent diameters of straight duct should be installed prior to the inlet of the unit All ducts should be installed in accordance with SMACNA guidelines Rectangular discharge opening is designed for a flanged duct connection A c...

Страница 14: ...located on the side of the motor controls enclosure 3 For series units set the unit to full cooling Adjust and set primary maximum cfm by measuring the airflow with a manometer attached between the gauge ports in the pneumatic tube leading to the high and low sides of the inlet air pick up A chart is attached to the side of the unit showing airflow vs pressure for different inlet sizes Adjust and ...

Страница 15: ...ailor com Nameplate Label FAN POWERED UNITE TERMINALE TERMINAL UNIT VENTILATEUR INTEGRÉ DATE DATE 15 Apr 2002 SERIAL NO NO DE SÉRIE 155258 10 MODEL MODÈLE D35SE TAG NO NO DÈTIQUETTE 42 UNIT SIZE INLET SIZE 3 8 VOLTAGE VOLTAGE 480 DIAMETRE D ENTRÉE PHASE PHASE 3 CONTROL VOLTAGE 24 STAGES ÉTAPES 2 VOLTAGE DE CONTRÔLE HZ HZ 50 60 CONTROL SEQUENCE DF MOTOR HP MOTEUR HP 1 4 SEQUENCE DE CONTRÔLE MOTOR V...

Страница 16: ... 8 20 246 1 30 0 90 613 4 80 3 36 926 8 30 5 81 1228 11 80 8 27 256 1 40 0 97 623 4 90 3 43 935 8 40 5 89 1236 11 90 8 34 267 1 50 1 04 633 5 00 3 50 943 8 50 5 96 1245 12 00 8 41 277 1 60 1 11 643 5 10 3 57 952 8 60 6 03 1254 12 10 8 48 288 1 70 1 18 652 5 20 3 64 960 8 70 6 10 1262 12 20 8 55 298 1 80 1 25 662 5 30 3 71 968 8 80 6 17 1271 12 30 8 62 309 1 90 1 32 671 5 40 3 78 977 8 90 6 24 1279...

Страница 17: ...11 VH1 201 Stealth 2 3 11x12 VH1 202 4 2 10x14 VH1 974 38S Standard 1 7x10 VH1 1077 3 10x18 VH1 203 5 14x16 VH1 196 Disconnect Switches Toggle 1P 25A 600V VH1 212 Toggle 3P 30A 600V VH1 211 Toggle 3P 60A 600V VH1 213 Transformers 208 240 24V 50VA VH1 685 277 24V 50VA VH1 674 277 24V 40VA VH1 675 480 24V 50VA VH1 686 120 208 240 480V 75VA VH1 689 Capacitors Part No 1 10 HP 4MFD 370V H1 875 1 6 HP 4...

Страница 18: ... 6 VH1 881 VH1 895 VH1 888 VH1 906 3 1 4 VH1 882 VH1 896 VH1 889 VH1 906 4 1 4 VH1 882 2 VH1 896 2 VH1 889 2 VH1 906 2 38S 1 1 10 VH1 880 VH1 894 VH1 887 VH1 907 VH1 907A 3 1 4 VH1 882 VH1 896 VH1 888 VH1 906 ECM Motors Unit Size HP 120V 240V 277V 35S 35SST 3 1 2 VH1 0046A VH1 0046A VH1 0046 VH1 900 5 3 4 VH1 0045A VH1 0045A VH1 0045 VH1 903 7 3 4 VH1 0045A 2 VH1 0045A 2 VH1 0045 2 VH1 903 2 37S 3...

Страница 19: ...N MANUAL FAN POWERED CHILLED WATER DOAS TERMINAL UNIT MODEL 33SZ Nailor Industries Inc reserves the right to change any information concerning product or specification without notice or obligation 9 18 IOM DOAS Page 1 of 8 ...

Страница 20: ...ss 3 Field Wiring 3 Electrical Suggestions and Requirements 3 Water Pipe Connections 4 Control Start up and Operation 4 Primary Air Damper and Fan Adjustment 4 Starting the fan motor 4 Maintenance Procedures 4 Fan and Motor 4 If fan motor does not run do the following 4 Fan motor runs but emits excessive noise 4 Fan motor runs but airflow too low 4 If repair or replacement is required 4 Primary Ai...

Страница 21: ...t contain corner posts Caution Nailor 33SZ units are too heavy to suspend with the ductwork and must be independently supported Nailor recommends attaching straps or screws into the 16 gauge frame corner posts of the size 40 and 50 units when possible and into the inlet outlet or side panels of the size 30 unit Duct Connections All ducts should be installed in accordance with SMACNA guidelines Sli...

Страница 22: ...s clear of all debris and foreign objects c Ensure unit enclosure blower housing and blower wheel are free of any debris and foreign objects Starting the fan motor 1 Start motor and let it run in at least 15 minutes During run in check ductwork connections for leaks and repair if necessary 2 All 33SZ units are equipped with ECM motors Set the primary air dampers as described in 3 Set the fan as de...

Страница 23: ...NLET SIZE CONTROL VOLTAGE CONTROL SEQUENCE VOLT AMP VOLT AMPÈRE KW WATTS NB WATTS MOTOR VOLTAGE MAX FAN CLG MIN Bande Morte L S NOMBRE DE RANGÉES SERPENTIN EAU RÉFRIGERÉÉ MAX FAN CLG MIN Bande Morte CFM 481059 2 01 TOTAL MAX OVERCURRENT PROTECTION RESISTANCE DES FUSIBLE MAX VOLTAGE DU MOTEUR MOTOR AMP AMPERAGE DU MOTEUR EACH CIR CHAQUE CIRCUIT 2 TOTALE 5 Jun 2015 D33SZE 40 06 24 9 18 IOM DOAS Page...

Страница 24: ... O D tube V1108 40 50 10 3 16 O D tube V1110 40 50 12 3 16 O D tube V1112 Unit Size Filter Type Filter Part No 1 Throwaway H1 2506 30 2 Merv 8 H1 2507 2 Merv 13 H1 2508 1 Throwaway H1 2509 40 2 Merv 8 H1 2510 2 Merv 13 H1 2511 1 Throwaway H1 2512 50 2 Merv 8 H1 2513 2 Merv 13 H1 2514 Airflow Switch Part No AFS H1 235 AFS Probe 4 H1 242 AFS Probe 8 H1 245 EON Control Cards Part No EPIC Single Motor...

Страница 25: ...ked if this rating does not exceed 800 A For Nailor Fan Powered Terminal Units and Fan Powered Chilled Water Terminal Units Load 1 is the largest motor current Load 2 is the sum of all other motor currents and Load 3 is the heater current Load 4 is used for other loads greater than 1 0 ampere and can be considered zero for most standard products For Nailor Variable Air Volume Units Load 1 and Load...

Страница 26: ... Heating Rack Integral Drip Pan Optional Supplement Heat Electric Resistive Coil Filter Rack Accommodates up to 2 51 Merv 13 Filter Model 33SZE Size 40 50 Opposed Blade Primary Air Valve Hinged Fan Control Enclosure Optional Door Interlocking Disconnect Primary Air Valve Control Enclosure Optional Supplementary Heat Hot Water Coil Motor Blower Sensible Cooling Coil Optional Filter Multi Point Flow...

Страница 27: ... point power connection INSTALLATION All single duct terminal units with electric coils are designed to be mounted in a horizontal plane with respect to the UP arrow marked on the product label Fan powered units can be flipped over in the field and will not have UP arrow Before applying power make sure electric coils are not damaged All field wiring must comply with NEC and local building codes Us...

Страница 28: ...EL Electric coil data are incorporated in the nameplate label which is affixed to the control enclosure cover The label shows all necessary information required by UL with respect to electrical power and circuit protection requirements HEATER CONTROL ENCLOSURE Figure 4 shows the interior of a typical heater control enclosure All components within this space work together to provide safe operation ...

Страница 29: ...re on the side of the terminal electric heater section 1 Turn off power supply before servicing 2 Locate the element rack header plate 3 Before removing wires from the element rack header plate mark where the wires are connected so they can be reconnected correctly on the new element rack 4 Remove the wires and screws holding the heater plate in the coil housing 5 Insert the new element rack into ...

Страница 30: ...600V 30Amp EC CONM30A3P SCR SSR SCR Elect Heat controller 600V 1ph 45A EC SCR SSR Elect Heat controller 600V 1ph 45A EC SSR Transformers Transformer 120V 24V 50VA EC TRANS120A Transformer 208 240V 24V 50VA EC TRANS208A Transformer 277V 24V 50VA EC TRANS277A Transformer 480V 24V 50VA EC TRANS480A Isolation Transformer 24V 24V 40VA EC TRANS2424 Transformer 120V 208 240 480 to 24V 75VA EC TRANSB Tran...

Страница 31: ... 2092 3 67 5 0 136 325 2390 2 81 6 0 196 455 2321 2 98 7 0 267 657 2461 2 65 8 0 349 899 2576 2 42 9 0 442 1158 2620 2 34 10 0 545 1497 2747 2 13 12 0 754 2058 2729 2 15 14 OVAL 0 970 2554 2633 2 31 16 1 186 3035 2559 2 45 24 x 16 RECT 2 667 6797 2549 2 47 Inlet Size Type Duct Area sq ft K Factor cfm Velocity fpm F Factor amp 4 ROUND 0 087 182 2092 3 67 5 0 136 325 2390 2 81 6 0 196 455 2321 2 98 ...

Страница 32: ...stant standard air F Amplification Factor sensor gain A Nom Duct Area sq ft The K Factors tabulated in the above tables are the airflow required to produce a 1 0 w g differential pressure at the Diamond Flow Sensor Q K 4005 x A K Inlet Size Type Value Inlet Size inches Valve Inlet Area sq ft K Factor cfm Velocity fpm F Factor amp 4 SQUARE OR RECT 3 4 x 3 4 0 080 210 2625 2 33 5 4 3 x 4 3 0 128 345...

Страница 33: ...l turn off 4 Note When mode selector jumper is in the 0 10V position and the sequence of operation warrants turning the motor off through the 24 VAC the hot leg of the incoming power must be broken Breaking the GND common leg will not turn the motor off when the 0 10V is connected to any controller OPTIONAL FSC FAN STATUS ON OFF CONTACT CLOSURE MOTOR BLOWER PROVING SIGNAL ON H1 2272A1 H1 2273A1 1 ...

Страница 34: ... unit controller signal BAS 2 Check to verify that the unit controller leads are properly connected to the Auto Input Signal terminal at the 2 or 4 pin terminal dependent on model Ensure that an analog signal from 0 10 VDC is present at the terminals at the Fan Card Correct connections or verify operation of controller correct where needed If 0 10VDC signal is present at Fan Card move to step 3 3 ...

Страница 35: ...e mounting base 3 Fasten the mounting base directly to a 2 x 4 inch 51 x 102 mm outlet box or a backplate with the Allen screws toward the floor 4 Insert the Ethernet cable coming from the base into the sensor 5 Place the top of the sensor over the top of the mounting base and swing it down over the Allen screw brackets Be careful not to pinch any wiring 6 Turn the Allen screws counterclockwise un...

Страница 36: ...ion sensing coverage False detections may be triggered by any of the following conditions The temperature inside the detection range suddenly changes because of the entry of cold or warm air from an air conditioning or heating unit The sensor being directly exposed to sunlight an incandescent light or other source of far infrared rays Small animal movement Changing room set points Room set points ...

Страница 37: ...thecontrollerendofthecableintotheT statconnector 4 Connect the airflow sensors Connect the airflow sensor on the VAV box to the airflow ports on the controller Use 0 25 in FR tubing 5 Connect auxiliary equipment optional Other VAV equipment such as fans heaters reheat valves and discharge air temperature sensors connect at the green terminals If the controller is part of a BACnet network wire it t...

Страница 38: ...ensor temporarily connect an STE 8001W36 as a service tool To get started Press together the up and down buttons to start configuration or balancing Enter Password 2 if required New installations do not have a password Press the up or down buttons to move between functions or change values Press the set point button to choose a selection or save a value CNFG The main configuration parameters for t...

Страница 39: ... the optional HMO 5023 drywall bracket for mounting to hollow walls Thermostats should be mounted on a wall in an area not affected by sunlight or drafts to sense the average room temperature Electrical box mounting Install the HMO 5030 5031 backplate to the electrical box using the two 6 32 screws supplied with backplate do not tighten The backplate is provided with one slotted mounting hole for ...

Страница 40: ...e of a multi point flow sensor located in the inlet duct Differential pressure is measured by an onboard platinum transducer The changes in the inlet static pressure will vary the position of the inlet damper Flow limit adjustments are made using a digital DC voltmeter at the thermostat The CSP 5002 is factory calibrated with VNOM adjustment centered for the enclosed voltage airflow charts Do not ...

Страница 41: ...et VDC CFM K Offset Follow the individual calibration procedure for the thermostat model s as required Inlet size K factor Offset 14 x 10 417 0 14 24 x 16 1250 0 07 Inlet size K factor Offset 4 in Round 33 0 44 5 in Round 55 0 02 6 in Round 75 0 08 7 in Round 115 0 19 8 in Round 143 0 32 9 in Round 175 0 10 10 in Round 233 0 09 12 in Round 357 0 04 14 in Round 500 0 07 16 in Round 625 0 25 Inlet s...

Страница 42: ... 3 0 4 0 5 0 6 0 7 0 8 0 1 0 VO LTS D C 0 100 200 300 400 600 500 800 700 900 1100 1000 1200 1400 1300 1500 AIRFLOW CFM SIZE 10 SIZE 9 SIZE 8 SIZE 7 Figure 5 Inlet Sizes 7 8 9 10 Round 0 2 0 3 0 4 0 5 0 6 0 7 0 1 0 VOLTS D C 0 500 1500 1000 2500 2000 3000 4000 3500 AIRFLOW CFM SIZE 12 SIZE 14 SIZE 16 SIZE 14x10 Figure 6 Inlet Sizes 12 14 16 Round 14 x 10 Rectangular ...

Страница 43: ...0 3 0 4 0 5 0 6 0 7 0 1 0 VO LTS D C 0 500 1500 1000 2500 2000 3000 4000 3500 AIRFLOW CFM SIZE 12 SIZE 14 SIZE 16 Figure 7 Inlet Sizes 12 14 16 Oval Single Duct Only 0 2 0 3 0 4 0 5 0 6 0 7 0 1 0 VOLT S D C 0 500 1500 1000 2500 2000 3000 4000 3500 4500 5500 5000 6000 6500 7000 8000 7500 AIRFLOW CFM SIZE 18 SIZE 24x16 Figure 8 Inlet Size 18 Oval 24 x 16 Rectangular ...

Страница 44: ... 5 Read the VDC across the taps Adjust the MAX INCR potentiometer to the VDC equal to the desired air volume as shown on the chart NOTE The maximum setpoint must be set last Adjustment of the minimum potentiometer directly affects the maximum setpoint 6 Return the setpoint slider to the desired setpoint Install the optional setpoint stops if required and replace thermostat cover CTE 5103 DUAL SETP...

Страница 45: ...ack DA T1 T2 T3 T4 T1 T2 with limits T3 T4 without limits Day side of thermostat 1 Follow steps 1 through 5 for the CTE 5101 thermostat Note Be sure to adjust the day setpoint slider all the way to the left for maximum cooling The night setpoint slider will have to be adjusted all the way to the left also 2 Return both setpoint sliders to the desired setpoints Install the optional setpoint stops i...

Страница 46: ...ordered with optional Night Shut Down NSD sequences employ an airflow switch to sense when primary air has been shut down When the airflow switch opens the fan and optional heat are shut down Upon the primary air starting the airflow switch will close and return the unit to normal operation Night Temperature Setback Units ordered with optional Night Temperature Setback NTSB sequences employ an air...

Страница 47: ...tion is correct and damper can travel fully open to fully closed within limits of the actuator stroke Check actuator coupling to damper shaft setscrews are tight c Change requested flow to make unit drive opposite direction verifying correct damper movement This can be accomplished by moving thermostat setpoint sliders or i To manually open damper remove wire from terminal IN and jumper terminal I...

Страница 48: ...aneous KMC Electric reheat relay module 3 stage REE 5001 V3050 KMC Wet heat time prop relay module DA NC valve REE 5106 V3053 RA NO valve REE 5123 V3054 KMC Fan elec heat relay module 2 stage REE 5002 V3055 KMC Fan wet heat time prop relay module DA NC valve REE 5017 V3056 RA NO valve REE 5024 V3057 KMC Constant volume relay module REE 1004 V3058 KMC Heat Cool changeover module REE 1005 V3059 KMC ...

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