MYERS E110-14 Скачать руководство пользователя страница 11

26850A003

11

Explanation of the Service Chart

1. Pump priming is usually not necessary when the

pump is installed correctly.  However, there are

certain unusual conditions which may make it

necessary to prime the pump to get the pumping

action started.  Priming will be required under

conditions where it is impossible for the piston to

displace the air in the pump and replace it with

water.  This could be caused by a high suction lift

(high from the water supply to the pump), the valves

being stuck on the seat, such as after pumping a

sticky fluid, or it might be caused by valves sticking

due to extreme corrosion of the valves and seats.

A pump will not prime readily if someone has

tampered with the valve springs causing them to

exert undue pressure of the valve plates against the

valve seats.  When the pump appears to need

priming this condition can be checked by pouring

water into the cylinder body through one of the valve

cap openings or into the pump discharge opening at

the same time operating the pump to work the water

into the cylinder and valve passages.

2. Frequently a gate valve is installed in the suction

line between a tank or pressure line and pump

sediment chamber.  This valve is usually installed in

the line to shut off the supply source for cleaning

sediment chamber or for pump repairs.

If this valve is closed or even partially closed it will

interfere with the flow of water to the pump suction

to such an extent that the pump will not perform to

full capacity.  If the valve is partially closed it may

cause severe knocking and vibration of the pump

because the water cannot flow into the cylinder

cavities fast enough.

3. A sediment chamber should be installed in the

suction line between the gate valve and the pump

suction.
The strainers in these sediment chambers are of

more than adequate capacity to allow a free flow of

the liquid to the pump.  However, because of its

normal function of collecting sediment the strainer

may become severely clogged and in some cases,

it will completely stop the flow of liquid to the pump.

The length of time the pump may operate before it

is necessary to clean the strainer will depend upon

the type of liquid pumped.  After the pump has been

used a short period the operator will soon become

familiar with the amount of running time between

strainer cleanings.

WARNING

:  THIS PUMP MUST BE INSTALLED WITH A PRESSURE RELIEF VALVE IN DISCHARGE LINE

SERVICE CHART

 SERVICE PROBLEM

A. Failure of pump to build pressure with discharge closed
B. Failure to hold pressure with discharge open
C. Pump is noisy
D. Pump gets hot
E. Pressure gauge shows abnormal fluctuation

 POSSIBLE CAUSE OF PROBLEM

E

D C

B A

1. Pump not primed

X

2. Valve closed in suction line

X

X

3. Suction line or sediment chamber clogged

X

X X

4. Air leak in suction line

X

X X

5. Pressure regulator valve badly worn or not properly adjusted

X X

6. Broken valves or springs

X

X

X

7. Pump packing or valves badly worn

X

X

X

8. Pressure regulator bypassed by open #1 valve

X X

9. Pump cylinder body cracked

X

X X

10. Water in crankcase

X

11. Worn connecting link inserts or wrist pin bushings

X X

12. Lack of oil in crankcase

X X

13. Foaming mixture in tank

X

X

X

14. Regulator plunger sticking

X

15. Foreign matter under pump valve

X

X

X

16. Loose plunger rod

X

17. Improper preload of crankshaft bearings

X X

CALL 1-800-577-8111 FOR SALES AND SUPPORT

Содержание E110-14

Страница 1: ... Part No 26866F100 E70 23VL Part No 26866F110 E80 20V Part No 26866F300 E80 20VL Part No 26866F310 E110 14 Part No 26866F200 E110 14L Part No 26866F210 E Series Reciprocating Pump Shaft Drive Safety Instructions and Service Manual CALL 1 800 577 8111 FOR SALES AND SUPPORT ...

Страница 2: ...REPLACEMENT OF VALVES 7 REPLACING PISTON ROD SEALS 7 REMOVING CRANKSHAFT AND PINION SHAFT 7 REPLACING PINION SHAFT SHIMMING BEARINGS 8 REPLACING CRANKSHAFT SHIMMING BEARINGS 8 RECONDITIONED CRANKSHAFTS 9 SERVICING CONNECTING LINKS 9 CROSSHEAD AND PISTON RODS 9 RECOMMENDED TORQUE Foot pounds 9 VALVE LIFTERS 10 SERVICE CHART TROUBLE SHOOTING 11 CROSS SECTIONAL VIEWS OF PUMPS SIDE VIEW PRE JUNE 1 200...

Страница 3: ...I LPM 83 BAR 97 BAR 110 BAR 124 BAR 138 BAR 40 33 38 44 49 55 151 24 29 33 37 41 50 41 48 55 62 69 189 31 36 41 46 51 60 49 58 66 74 82 227 37 43 49 55 61 70 58 67 77 86 96 265 43 50 57 64 72 80 66 77 88 99 110 303 49 57 65 74 82 Horsepower Kilowatts Required For RPM 914 1143 E80 20V 1371 1600 1828 GPM 800 PSI 1000 PSI 1200 PSI 1400 PSI LPM 55 BAR 69 BAR 83 BAR 97 BAR 70 38 48 58 67 265 28 36 43 5...

Страница 4: ... in lubrication section of pump instruc tions 3 Replace all drain plugs in pump and piping 4 Inspect tank to be sure that no foreign material is in tank or suction line 5 Fill tank at least half full or connect suction to water supply Open valve if present in suction line Avoid prolonged dry operation which may cause excessive wear on cylinders and piston packing Be sure that an operating pressure...

Страница 5: ...s and speed reducers manufactured by Myers Do not use this additive with synthetic oil It appears to be so effective in reducing wear and friction that power train life may be doubled between overhauls Volume of liquid MoS2 concentrate required at various speeds VOLUME MoS2 CONCENTRATE PINION RPM GEAR CASE OR DISPERSION M FOR RANGE CAPACITY 5 10 1600 1800 6 Qts 7 Fl Oz 14 Fl Oz 1000 1599 6 Qts 9 F...

Страница 6: ...ot over piston rod 4 Insert disc 4 into slots on puller 3 5 Slip plate 2 over threads on puller 3 as shown 6 Screw nut 1 on thread on puller 3 and snug up 7 Tighten nut 1 until liner breaks loose 8 Loosen nut 1 and slip disc 4 out of slots 9 Remove puller 3 and repeat to remove other cylinders CYLINDER INSTALLATION Reasonable care and judgment should be used when installing the new cylinder Clean ...

Страница 7: ...e into the other two tapped holes Gradually screw them in to push oil seal housing off the retainer After assembling new seals in oil seal housing an assembly thimble should be used on end of crosshead rod for sliding oil seal housing back into retainer Check gasket replace if damaged An assembly thimble should be used on small end of the piston rod to expand sealing edge as it is pushed on Figure...

Страница 8: ...osshead assemblies and moving them toward the fluid end as far as possible tap right hand pinion shaft bearing cup into position using the bearing cap Make sure that the spacer is properly seated on drive end of pinion shaft the curve side should match the fillet radius of pinion shaft Place pinion shaft in position and tap left had bearing cup into place A Cover shaft keyway with vinyl tape to pr...

Страница 9: ...s the link Always be sure that the proper side of the link is placed upward when attaching it to the crankshaft The upper side contains an oil hole at the crosshead end of the link This oil hole must be up to allow proper oil feeding to the crosshead pin bushing The wrist pin is press fitted into crosshead and slip fitted through the bronze bushing Use arbor press instead of hammering the wrist pi...

Страница 10: ...er This will prevent damage to the pump as a result of freezing of the pumped liquid To operate one of the 3 NPT pipe plugs in the inlet cham ber should be removed Then the knob of the lifter is turned to cause upward movement of the lifter stem that contacts and raises the valve guide Liquid will then drain from the cylinder chamber into the inlet chamber and then out of the pump CALL 1 800 577 8...

Страница 11: ...because the water cannot flow into the cylinder cavities fast enough 3 A sediment chamber should be installed in the suction line between the gate valve and the pump suction The strainers in these sediment chambers are of more than adequate capacity to allow a free flow of the liquid to the pump However because of its normal function of collecting sediment the strainer may become severely clogged ...

Страница 12: ...at to wire cut The cut starts as a very small groove but increases very rapidly once the valve starts to leak through this groove If the valves are replaced as soon as they start to show this cutting action it will prevent the valve seat from becoming cut in a similar manner and keep the cost of replacement parts to a minimum 8 If a portion of the pump delivery is allowed to bypass because the 1 c...

Страница 13: ...per condition will prevent trouble of this kind 16 Noisy pump operation will sometimes be caused by a piston rod being loose in the crosshead This will only become evident after the rod becomes so extremely loose that some end motion can be found between the rod and crosshead A noise of this kind usually has a regular cadence timed with each stroke When this condition occurs it is always necessary...

Страница 14: ...26850A003 14 Pre June 1 2008 E70 23 E80 20 CALL 1 800 577 8111 FOR SALES AND SUPPORT ...

Страница 15: ...26850A003 15 Post June 1 2008 CALL 1 800 577 8111 FOR SALES AND SUPPORT ...

Страница 16: ...26850A003 16 E SERIES DRIVE POWER END Pinion shaft shown rotated 59 for clarity CALL 1 800 577 8111 FOR SALES AND SUPPORT ...

Страница 17: ...18639F008 50 Lid cylinder Pony rod cover 1 M01520A000 51 Clamp lid 2 26842A000 52 Screw mach 20UNC x 2 05028A002 53 O RING 1 O D 3 110 000024 218 54 Piston hub E54 30 3 7206 0390 00A E70 30 3 7206 0393 00A E80 20 3 7206 0396 00A E110 14 3 7206 0358 00A 55 Liner cyl E54 30 1 750 I D 3 26849A000 E70 23 2 000 I D 3 20851A001 E80 20 2 125 I D 3 20851A004 E110 14 2 500 I D 3 M01512A003 56 Piston cup E5...

Страница 18: ...NOTES CALL 1 800 577 8111 FOR SALES AND SUPPORT ...

Страница 19: ...NOTES CALL 1 800 577 8111 FOR SALES AND SUPPORT ...

Страница 20: ... moved from its original installation location f unit is used for purposes other than for what it was designed and manufactured g to any unit which has been repaired or altered by anyone other than MYERS a MYERS distributor or a MYERS authorized service center and h to any unit which has been repaired using non factory specified parts OEM parts RETURN OR REPLACED COMPONENTS any item to be replaced...

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