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MYDATA

MY500 JetPrinter

Installation

P-030-0014-EN – Service Manual

Rev. 0003 2008-06

2 - 1

Installation

In this chapter you will find the following information:

–

Site Preparation

on page

2-2

Describes what is required of the site for a successful installation.

–

Installation

on page

2-7

Describes how to install the machine at the site. There is also site
preparation check list on page

2-22

Содержание MY500 JetPrinter

Страница 1: ...MY500 JetPrinter Service Manual English For a fast changing world P 030 0014 EN...

Страница 2: ......

Страница 3: ...MYDATA MY500JetPrinter Preface P 030 0014 EN Service Manual Rev 0003 2008 06 i MY500 JetPrinter Service Manual English...

Страница 4: ...rference in which case the user will be required to correct the interference at his own expense Do not start operate or service the machine until you have read and understood the safety chapter MYDATA...

Страница 5: ...1 11 Waste Disposal 1 11 Material Safety Data Sheets 1 12 Greases 1 12 Solder Paste 1 12 Glue 1 12 Conditioner 1 12 In Case of Fire 1 13 ESD 1 13 How To Help Prevent ESD 1 13 2 Installation 2 1 Site P...

Страница 6: ...4 Adjustments 4 1 System Overview 4 2 Screen Examples 4 3 5 Routine Maintenance 5 1 Daily Maintenance 5 3 Equipment 5 3 Cassette 5 3 Machine 5 4 Calibration Units 5 5 Filters 5 6 Weekly Maintenance 5...

Страница 7: ...e P 030 0014 EN Service Manual Rev 0003 2008 06 v Appendix A Specifications A 1 Appendix B About the Documentation B 1 Operator s Manual B 2 Programming Manual B 2 MYCamJP B 2 Service Manual B 3 Spare...

Страница 8: ...ame layout but never triangular icons Danger DANGER Danger means a potentially dangerous situation that can cause death or severe bodily injury The icon identifies the type of risk Warning WARNING War...

Страница 9: ...ctions When describing software handling menu selections are described in the following format File Page Setup Paper Size Portrait OK This example describes to open the File menu and select the Page S...

Страница 10: ...Preface MY500JetPrinter MYDATA viii Rev 0003 2008 06 P 030 0014 EN Service Manual...

Страница 11: ...rgency Stop Buttons section Anyone operating this machine must obey the warning signs At least one manual describing the warning signs of the particular machine type must always be kept For instance i...

Страница 12: ...t hood is lifted a safety switch is activated and all movements in the MY500 JetPrinter are stopped immediately Extra auxiliary safety buttons can be connected at the rear of the machine WARNING Alway...

Страница 13: ...owing procedure 1 Press down an emergency stop button This will disconnect the motors used to position the machine elements 2 Move the machine element away by hand Safety Hoods and Devices The followi...

Страница 14: ...er and position of each sign type is described in the following text If a sign is missing it must be replaced immediately Part numbers are printed on the signs and can also be read from this descripti...

Страница 15: ...MYDATA MY500JetPrinter Safety P 030 0014 EN Service Manual Rev 0003 2008 06 1 5 Figure 1 4 Warning sign on the machine s left side hood Figure 1 5 Warning signs on the machine s right side hood 1 2 1...

Страница 16: ...t and tag the main switch before opening the hoods and commencing any servicing within the machine Always use the main switch to restart the machine or any of its components This sign is applied as fo...

Страница 17: ...EN Service Manual Rev 0003 2008 06 1 7 Laser Classification Sign 3 states the laser classification for the MY500 JetPrinter One certification sign is applied as shown in Figure 1 6 Figure 1 7 Warning...

Страница 18: ...v 0003 2008 06 P 030 0014 EN Service Manual Magnetic Fields Sign 4 warns for magnetic fields One warning sign is applied as shown in Figure 1 8 4 Figure 1 8 Warning signs inside the machine European a...

Страница 19: ...the manufacturer the machine type and serial number and manufacturing date and country An example of a type plate is shown below The type plate is found at the back of the machine see 5 in Figure 1 6...

Страница 20: ...the stone frame They have extremely powerful magnetic fields DANGER Personnel wearing pace makers must be careful in the vicinity of permanent magnets CAUTION Do not approach permanent magnets when c...

Страница 21: ...emember that care should be taken to avoid the ingestion of chemicals They may contain lead and other toxic materials so gloves safety goggles and gowns should be worn during handling and hands should...

Страница 22: ...aste SENJU SPARKLE PASTE OZ 2062 AC19 F13 part number L 038 0185 MSDS is found at http www mydata com document number P 038 0010 EN A logon user name and password may be required SENJU ECOSOLDER PASTE...

Страница 23: ...stantly earthed by an ESD wrist strap or you are wearing ESD shoes or ESD shoe earthing strips on an ESD floor Always ensure that people the workplace and packaging are safely earthed when handling el...

Страница 24: ...Safety MY500JetPrinter MYDATA 1 14 Rev 0003 2008 06 P 030 0014 EN Service Manual...

Страница 25: ...allation In this chapter you will find the following information Site Preparation on page 2 2 Describes what is required of the site for a successful installation Installation on page 2 7 Describes ho...

Страница 26: ...to the installation site Check that the transportation route can take the weight of the machine 5 Verify that means for transportation and lifting are available for instance fork lift or crane 6 Obtai...

Страница 27: ...be for pneumatic air and cable for computer network are connected to the machine at the rear shown in Figure 2 3 The machine is delivered with two network cables One cable 1 m of length for the connec...

Страница 28: ...0003 2008 06 P 030 0014 EN Service Manual Figure 2 2 Machine footprint Figure 2 3 Clear space required around the machine Bottom view 1090 919 1070 386 769 75 75 75 75 75 65 75 55 Power network and c...

Страница 29: ...oling unit this will require a minimum distance of 400 mm to the nearest wall or machine Environmental Requirements Temperature Operating 18 to 30 C with full performance 5 to 18 C and 30 to 40 C with...

Страница 30: ...e the Y beam with the transport lock see page 2 20 for details on the lock Fix the X wagon in position secured to the cassette exchange plate using cable ties see Figure 2 17 To secure the X wagon do...

Страница 31: ...s and is divided into the following main parts Unpacking on page 2 9 Lifting the Machine on page 2 10 Moving and Placing the Machine on page 2 12 Powering on page 2 14 Network Connection on page 2 19...

Страница 32: ...is level and that all machine s feet make contact with the floor Attach the desired plug to the 1 phase cable Before connecting the input power verify that it is the same as the label on the back door...

Страница 33: ...3 Remove the rear and front sides of the box 4 Remove the plastic protection 5 Remove additional packages fastened to the machine for instance monitor keyboard and offline PC 6 Release the machine fr...

Страница 34: ...g net WARNING Lift the machine as described below Otherwise the machine may become damaged and the lifting may become dangerous Fork lift Always lift the machine as shown in Figure 2 5 Arrows on the m...

Страница 35: ...is indicated on the label on the sling see Figure 2 6 The machine s center of gravity is located near the front Therefore the hoisting cable should be slightly shorter at the front Put the slings arou...

Страница 36: ...y be damaged see page 2 20 Leveling When the machine has been placed in the final location check the leveling as described below 1 Place a spirit level on the machine and adjust the leveling feet unti...

Страница 37: ...in units behind the door Ensure that the key is only available to trained maintenance personnel The main connection points are 1 Powering This is where the mains power supply is connected see page 2...

Страница 38: ...ins supply is to be changed internal power connections in the machine must also be changed accordingly see the next section DANGER The power configuration plugs should only be installed by an authoriz...

Страница 39: ...hanging production needs of the end use factory this is in compliance with the NEC Article 400 7 and 8 Power Plug Connection The machine mains transformer is connected by the mains power cord shown in...

Страница 40: ...essure hose is connected to the regulator on the backside of the machine There are two optional pneumatic air units available for installation the air cooling unit and the micro mist unit If any of th...

Страница 41: ...be to Air out of Air Dryer and to the pneumatic valve on the MY500 JetPrinter CAUTION Do not use any other tube than L 030 0045 to connect the Cooling Unit with the MY500 JetPrinter This because the M...

Страница 42: ...Cooling Unit Place the Cooling Unit in an open dust free space with max ambient temperature of 40 C The Cooling Unit must have a minimum distance of 0 4 m to nearest wall or machine Optional Micro Mi...

Страница 43: ...the offline PC to the machine via the gateway using the network cables SMEMA Connection Surface Mount Equipment Manufacturers Association SMEMA have standardized the mechanical and the electrical int...

Страница 44: ...before powering up the machine for the first time The Y beam and X wagon are locked in position during transport These locks must be removed before starting the machine Whenever the machine is moved t...

Страница 45: ...EN Service Manual Rev 0003 2008 06 2 21 2 Pull the Y beam slighltly forward and remove the lock see 2 18 The lock is placed behind the bottom magnet on the Y beam but in frot of the conveyor Figure 2...

Страница 46: ...ion When the machine has arrived at its location in the workshop it is time to do software installation procedures These procedures are described in a separate installation guide Optional Equipment Op...

Страница 47: ...and a computer offline terminal The printer itself is the machines foundation which integrates the motion system the positioning system as well as production conveyers The cassette is the heart of the...

Страница 48: ...Outside 1 Main switch 2 Emergency stop buttons 3 Touch screen 4 Keyboard 5 Trackball 6 Front hood 7 Front hood handle 8 Light tower optional 9 USB port 10 Front door This door is locked 11 Rear hood...

Страница 49: ...e Manual Rev 0003 2008 06 3 3 Inside 12 Y beam 13 X wagon 14 Solder paste cassette 15 Camera calibration unit 16 Cassette calibration unit 17 Internal conveyor 18 Electric cable harness Figure 3 2 MY5...

Страница 50: ...JetPrinter machine by using the LCD liquid crystal display touch screen Functions such as start stop toggle and so on are triggered when you touch the designated buttons on the screen with your finge...

Страница 51: ...yboard to control Windows we refer you to the Microsoft Windows help or user s guide Trackball A trackball is provided for you to operate the standard mouse pointer on the screen In some windows this...

Страница 52: ...mposite material This is a mineral casting mixed with epoxy Mineral casting have outstanding dampening high rigidity and ensure dimensional accuracy The motion system based upon a carbon fiber beam an...

Страница 53: ...based upon a carbon fiber beam and two wagons The motion system operates together with an optic positioning system The machine contains the following movement systems X movement moves the X wagon in t...

Страница 54: ...equipment The beam perform all movements in the Y direction The beam is mounted on two linear guides on the machine frame It is powered by a magnetic linear motor see the The X Wagon section The accur...

Страница 55: ...is powered by a cog free brushless linear motor designed for unlimited stroke travel servo applications It produces smooth operation without cogging The linear servo motor consists of a U formed stati...

Страница 56: ...le for the X wagon is located on the Y beam CAUTION Be careful not to scratch or otherwise damage the surface of the linear scale Scratching the surface can alter the machine s precision X wagon main...

Страница 57: ...Cassette interface The cassette interface is divided into the following main parts 1 Attachment unit 2 Motor unit Attachment unit 1 Attach claw 2 Suction cups 3 Steering blocks 4 Circuit board Figure...

Страница 58: ...Machine Systems MY500JetPrinter MYDATA 3 12 Rev 0003 2008 06 P 030 0014 EN Service Manual Motor unit 1 Motor unit 2 Sleigh unit Figure 3 14 Motor unit main parts 1 2...

Страница 59: ...s a unit with intelligence It has an electronic ID The cassette memory stores paste type selects machines settings and enables fast change overs of cassettes This enables a switch from leaded paste to...

Страница 60: ...rrier of the solder paste cartridge and the interface between the machine and the cartridge It carries the ejector assembly and the motor unit The holder have the following main parts 1 Shackle 2 End...

Страница 61: ...ox connector 2 Feeder screw 3 Piezo unit 4 Nozzle The principle is that solder paste is fed into a nozzle chamber by the feeder screw Voltage is applied to the piezo unit The piezo hits a piston which...

Страница 62: ...Material Safety Data Sheet and warning label before using Always remember that care should be taken to avoid the ingestion of solder paste As solder paste often contains lead and or other toxic materi...

Страница 63: ...e product number product group and additional data according to J STD 005 This information is provided in plain text as well as Code 128 bar code WARNING Solder paste during handling or use may be haz...

Страница 64: ...dth and length 508 508 mm Minimum PWB width and length 50 50 mm Thickness 0 4 7 mm Maximum weight 5 kg The conveyor have one fixed side 1 in Figure 3 20 and one moveable side 2 which adjusts the conve...

Страница 65: ...Rev 0003 2008 06 3 19 Manual Load Table The intention is that the internal conveyor is connected to an external conveyor system As an option MYDATA have a manual load table for the cases where an exte...

Страница 66: ...r board a CAN interface board and a video frame grabber board The Amplifier box with a passive backplane MOT PBP which connects the following boards 2 X AMP Servo amplifier for the X motor drive 3 Y A...

Страница 67: ...he control box with the amplifier box 7 CTRL HUB CAN network hub Connected to the PC s CAN interface board The physical locations of the CAN bus nodes are Cassette interface XWG BRD Calibration statio...

Страница 68: ...amplifier amplifier box with X Y amplifiers and safety circuitry Sensor The sensor subsystem includes a video frame grabber board and a camera unit including the CAM DIM board mounted on the X wagon...

Страница 69: ...5 CAN bus STEPPER MAINS SWITCH CASSETTE Z Drive X AMP Y AMP PIEZO PC Amplifier Box Control Box Touch Event Network Video Framegrabber CAN interface Motion Controller 24V HOOD SWITCH MAIN Drive Camera...

Страница 70: ...7 8 18 17 5 6 12 11 SAFETY RELAY2 NAIS SF4 DC24V 1 2 3 4 SRE2 4 pole MiniFit Jr AC_Line_R AC_Line_S 24V RelayHi RelayLo Loop1 Loop2 AC1 AC2 24VS CTRL PIM Extension EStopped 10k Vz 10V 5V 120E Safety L...

Страница 71: ...HIP PTC 0 9A Vin Vout VOLTAGE REG 1 6AT Vin Vout Pulse former 5V Vin Vout SWITCHER 24V 5V Piezo pulse voltage CTRL HUB 24V 12V 12V Vout 24VS_XPWR Vin 24V_XPWR Vout Z AMP ISOLATED CTRL INT PTC 0 9A 24V...

Страница 72: ...oling Digital inputs CalibStation 0 Safety button 5 Auxout0 readback 0 Paper motor enable Digital outputs C32 DSP C32 DSP Generic MY500 node 6 Power 24V 7 Power 5V Analog inputs Special functions ULAN...

Страница 73: ...2008 04 28 CAN Network Routing 0004 5 ZG 030 0013 JE JE MY500 System Overview 6 and Termination H Petter blockschema System_CANnetwork SchDoc Calibration Station X WAGON PC CAN_A CAN_D CAN Control Bo...

Страница 74: ...ockschema System_Pneumatic SchDoc X LINEAR Y LINEAR 0 8 1 0 MPa CASSETTE LOCK Nr 1 CASSETTE OPEN Nr 3 X COOL Nr 6 Y COOL Nr 7 CASSETTE COOL Nr 5 PASTE PRESSURE Nr 4 COAXIAL TUBE CABLECHAIN VACUUM Nr 2...

Страница 75: ...MYDATA MY500JetPrinter Machine Systems P 030 0014 EN Service Manual Rev 0003 2008 06 3 29...

Страница 76: ...Machine Systems MY500JetPrinter MYDATA 3 30 Rev 0003 2008 06 P 030 0014 EN Service Manual...

Страница 77: ...hine systems In this manual we will not describe the service system This chapter is only a brief orientation WARNING The service system is intended as a tool for authorized service engineers only Adju...

Страница 78: ...Manual System Overview When you start the service system you will get a system overview see Figure 4 2 You are shown information about the machine and its software In a listing to the left you can se...

Страница 79: ...a brief description and information of the system The following screens are used to test and calibrate system and hardware In the hardware window manual adjustments can be made The operations are des...

Страница 80: ...Adjustments MY500JetPrinter MYDATA 4 4 Rev 0003 2008 06 P 030 0014 EN Service Manual Figure 4 4 The movement system test screen Figure 4 5 The movement system hardware screen...

Страница 81: ...The warranty on the machine and parts applies only if these instructions are followed WARNING Before commencing any maintenance press an emergency stop button down or turn the power off The following...

Страница 82: ...pray can with clean air intended for optics Other air may contain particles and grease from air pumps and valves which may be harmful to the optics Clean optics by folding a clean lint free cloth to t...

Страница 83: ...or wear or damage If the guide pins are damaged replace the holder Wipe off any solder paste or dirt from the holder s backside with a lint free cloth Wipe off solder paste from the nozzle uing a lint...

Страница 84: ...ette interface Wipe off any solder paste using a lint free cloth Be careful with the connector surfaces Wipe off any solder paste from the conveyor table Wipe off any solder paste and glue that may ha...

Страница 85: ...cohol on the calibration point Check if the waste container B is getting full Replace the waste container if necessary see the MY500 JetPrinter Service Manual Check the quantity of paper C Reload if t...

Страница 86: ...rigerated Air Dryer unit the air filters are located on that unit Replace both the filters if the filter indicator has turned red refer to the filter manual These filters must be exchanged every two y...

Страница 87: ...cing switch the power off and lock out and tag the main switch Machine Wipe off the Y linear scale using a dry lint free cloth Be careful not to scratch or damage the surface To be able to reach the r...

Страница 88: ...e the surface Others Wipe off the screen if needed Use a soft cloth and dampen the cloth slightly with clean water Do not use abrasives or cleaning solutions Do not use abrasives or cleaning solutions...

Страница 89: ...areas on the top back hood Use a vacuum cleaner or an air blow nozzle Optional Refrigerated Air Dryer Remove dust from the ventilation area on the optional Refrigerated Air dryer Use a vacuum cleaner...

Страница 90: ...ut by authorized MYDATA service engineers There is a specific instruction for the yearly maintenance that has to be followed Please contact your MYDATA Service Department to arrange for a visit by a M...

Страница 91: ...zed service engineers WARNING Before commencing switch the power off and lock out and tag the main switch The solder paste cassette is calibrated every time you change it or initiate the hardware Cali...

Страница 92: ...vice Manual 1 Remove the empty roll and spent paper 2 Push a new paper roll onto the first shaft and place it in the holder Feed the paper into the slot in the paper guide and pull it through Be caref...

Страница 93: ...0JetPrinter Routine Maintenance P 030 0014 EN Service Manual Rev 0003 2008 06 5 13 3 On the other side of the paper guide push the paper into the feeder shaft slot Roll the wheel to secure the paper t...

Страница 94: ...he container Lift the container straight up and insert a new one WARNING Solder paste during handling or use may be hazardous to health or the environment Read the Material Safety Data Sheet and warni...

Страница 95: ...a nozzle The piezo unit generates the force needed to eject the solder paste through the nozzle This ejector is good for 30 solder paste cartridges After that it must be changed To change the ejector...

Страница 96: ...06 P 030 0014 EN Service Manual 3 Tilt the ejector up wards slightly 4 Pull the ejector out from the holder to the left 5 Lift the ejector away from the holder Figure 5 13 Tilting the ejector Figure...

Страница 97: ...protective plastic caps Slip a the ejector into the holder from the left Push it onto the pin see Figure 5 16 7 Push down and swing the motor back in place Re tighten the two torx screws which you lo...

Страница 98: ...ted in Figure 5 18 when you take a new ejector out of its packing In a new ejector there is a conditioner that must be removed before it can used in production After having changed the ejector and ins...

Страница 99: ...rail and bearings need to be lubricated Equipment Grease gun from the spare parts kit AFA lubricant MYDATA part number K 035 0095 Performing 1 Turn off the power and lock and tag the main switch 2 Op...

Страница 100: ...ton and do the same test with the emergency stop button on the machine front 3 Release the stop button and do the same test by opening the front hood Testing the Safety Circuits With the Service syste...

Страница 101: ...e off any solder paste from the nozzle Machine Wipe off any solder paste from the cassette interface Wipe off any solder paste from the Conveyor table Calibration units Inspect the height calibration...

Страница 102: ...onthly Maintenance 720 Operating Hours Place Maintenance action Completed Machine Clean the ventilation areas Refrigerated Air Dryer optional Clean ventilation area and check connections and tubing Pl...

Страница 103: ...data Weight 2 000 kg Noise 68 dB A Height 1 308 mm Width 1 650 mm Length 1 180 mm Installation requirements Power requirements Single phase AC 1 700 VA Power consumption 1 200 W Voltage 230 V 10 50 6...

Страница 104: ...Appendix A Specifications MY500JetPrinter MYDATA A 2 Rev 0003 2008 06 P 030 0014 EN Service Manual...

Страница 105: ...EN Service Manual Rev 0003 2008 06 B 1 Appendix B About the Documentation The documentation of the MYDATA machines comprises the following parts Operator s manual Programming manual Service manual Spa...

Страница 106: ...r s manual Programming Manual A programming manual is available for JPI version 1 5 This manual is provided with each machine The programming manual is available in English only The programming manual...

Страница 107: ...m MYDATA The service manual contains descriptions service instructions for the machine Information about safety maintenance and common optional devices and systems are also included in the service man...

Страница 108: ...Appendix B About the Documentation MY500JetPrinter MYDATA B 4 Rev 0003 2008 06 P 030 0014 EN Service Manual...

Страница 109: ...3 21 CTRL INT 3 21 CTRL PIM 3 21 CTRL PZD 3 21 MOT CTRL 3 21 MOT PIM 3 20 X AMP 3 20 Y AMP 3 20 F Filter box 3 15 H Holder 3 14 L Lifting crane lift 2 11 fork lift 2 10 M Machine attachment unit 3 11...

Страница 110: ...ide 3 3 outside 3 2 solder paste cartridge 3 17 X wagon 3 10 MOT CTRL 3 21 MOT PIM 3 20 P Piezo 3 1 R Recykling 1 11 S Site preparation check list 2 2 Solder paste cartridge 3 17 X X wagon attachment...

Страница 111: ......

Страница 112: ...MYDATA automation AB Adolfsbergsv gen 11 168 66 Bromma Sweden Tel 46 8 475 55 00 Fax 46 8 475 55 01 JAPAN MYDATA automation K K Okura bldg No 3 1st floor 2 17 7 Nihonbashi Kayabacho Chuo ku Tokyo 103...

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