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Operating Instructions

Page 6-10

©2004 General Binding Corporation

S

IGN

M

AKER

 25/44

SPEED/TEMPERATURE GUIDE AND THE 

ART OF LAMINATION

Do not attempt to laminate abrasive or metal objects such as 
staples, paper clips and glitter, as they may damage the heat or 
pull rollers.

Do not force items into the nip area of the heat rollers. An item that 
is not easily drawn into the laminator by the heat rollers is probably 
too thick to laminate.

Wrinkles may result if an attempt is made to reposition an item once 
it has been grasped by the heat rollers.

Do not stop the laminator before an item has completely exited the 
pull rollers. Even a momentary stop will cause a mark (heat line) 
on the laminated item.

Good, consistent lamination is a result of combining proper heat, tension 
and dwell time. Dwell time is controlled by the speed of the motor and is 
defined as the amount of time the material to be laminated is compressed 
between the heat rollers. When one of the film gauge buttons is selected 
the laminator automatically sets the speed and temperature for that film 
and 20 lb. paper (copier paper).

As a general rule, thicker items and film need to run at slower speeds 
because they extract more heat from the rollers at a quicker rate. Setting 
the speed control at slower settings gives the laminator longer dwell time 
thus allowing proper lamination of thick items. Thinner items, such as 
standard copier paper (20 lb. bond) and tissue paper, extract less heat 
from the rollers and can be run at faster speeds.

Operation of the laminator for more than thirty minutes at a time may 
necessitate a lower speed setting. It is recommended that, during periods 
of long runs, the items being laminated are alternated between thick and 
thin. Do not combine thick and thin items at the same time, as this will 
result in a poor edge seal around the thinner material. If you are unsure 
that the laminator is set at the proper speed for the item to be laminated, 
run a test piece (scrap) of the same or similar material through the 
laminator. This procedure is recommended because rotating the heat 
roller prior to lamination will more evenly distribute the heat. Make speed 
adjustments if necessary.

The SignMaker Series Lamination guide provides general guidelines 
for suggested heat and speed settings to use with certain material and 
laminating film combinations. A guide is located on the left side cover 
of the unit and in this manual. This is only a general reference guide. 
Different settings may be suitable as the warm up time, lamination time 
and materials change.

Содержание GBC SignMaker 25

Страница 1: ...GBC Signmaker Roll Laminator Instruction Manual For Models Signmaker 25 Roll Laminator Signmaker 44 Roll Laminator...

Страница 2: ...SignMaker 25 44 INSTALLATION OPERATION MANUAL Document Number 930 112 REV REV DATE 10 4 04 2004 GENERAL BINDING CORPORATION ALL RIGHTS RESERVED Do not duplicate without written permission...

Страница 3: ...AKER 5 3 L FILM SHAFT 5 3 M LOCKING CORE ADAPTORS 5 3 N FILM WEB 5 3 O NIP POINT 5 4 P ROLLER PRESSURE HANDLE 5 4 Q TAKE UP ASSEMBLY 5 4 R FILM TENSION ADJUSTMENT 5 4 6 0 Operation 6 1 Safety Shield R...

Страница 4: ...Operating Instructions Page ii 2004 General Binding Corporation SIGNMAKER 25 44...

Страница 5: ...changes to this publication and to the products described in it without notice All speci cations and information concerning products are subject to change without notice Reference in this publication...

Страница 6: ...Operating Instructions iv 2004 General Binding Corporation SIGNMAKER 25 44...

Страница 7: ...U HAVE COMPLETELY READ THESE INSTRUCTIONS MAINTAIN THESE INSTRUC TIONS IN A CONVENIENT LOCATION FOR FUTURE REFER ENCE WARNING TO GUARD AGAINST INJURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED...

Страница 8: ...plug from the receptacle and contact GBC s Technical Department or your dealer distributor when one or more of the following has occurred The power supply cord or attachment plug is damaged Liquid has...

Страница 9: ...not include 1 Damage to the rollers caused by knives razors or other sharp tools by any foreign objects falling into the working area of the laminator or by cleaning the laminator with solutions or m...

Страница 10: ...Operating Instructions Page 2 2 2004 General Binding Corporation SIGNMAKER 25 44...

Страница 11: ......

Страница 12: ...Operating Instructions Page 3 2 2004 General Binding Corporation SIGNMAKER 25 44...

Страница 13: ...supporting the weight of the machine and any materials The surface should be at least 30 inches high to assure comfortable positioning during operation All four rubber support feet should be position...

Страница 14: ...Operating Instructions Page 4 2 2004 General Binding Corporation SIGNMAKER 25 44...

Страница 15: ...When pressed automatically sets the temperature to 230 F 110 C COLD When pressed removes power to the heaters for cold lamination RUN Activates rollers for normal operation STOP When pressed stops the...

Страница 16: ...the left underside of the Feed Table Fig 3 The table cannot be removed without retracting the latch to the right while lifting the table upwards and away from the laminator The laminator will not ope...

Страница 17: ...ull rollers located at the back of the laminator are motor driven They simultaneously pull the lm and improve the quality of the laminated item Fig 4 K CIRCUIT BREAKER Electrical safety device located...

Страница 18: ......

Страница 19: ...DY LED illuminates The normal warm up time is approximately 10 minutes 5 Position the roller gap handle to correspond to the gauge of lm laminated 6 Position the item s to be laminated on the Feed Tab...

Страница 20: ...and be present simultaneously A small amount of adhesive will squeeze out during lamination Hardened adhesive deposits can damage the main rollers To avoid any damage rotate the rollers at slowest spe...

Страница 21: ...STOP after the web has cleared the heat rollers 6 Remove the safety shield 7 Remove the feed table 8 Lower the bottom idler bar Fig 14 9 Remove the bottom lm shaft by sliding the shaft to the right un...

Страница 22: ...into the nip area of the main rollers Fig 17 16 Replace the safety shield then push RUN Watch the leading edge of the threading card to ensure that it enters the nip area of the heat rollers and is be...

Страница 23: ...CARING FOR THE GBC SignMaker SERIES LAMINATOR 5 Remove bottom lm supply roll from laminator then lower the bottom lm guide 6 To load new lm on lm supply shafts repeat steps 9 and 10 in subsection Met...

Страница 24: ...he release liner and connect it to the take up roller Pre Treating Mounting Boards You may wish to pre coat mounting boards ahead of time with pressure sensitive mounting lm 1 Load the laminator as sh...

Страница 25: ...k of the machine press STOP Remove the web and trim out the encapsulated product Second Pass Refer to Fig 22 for the second pass process Unweb laminator rst 1 Adjust the roller pressure handle to the...

Страница 26: ...tion and Mounting Fig 23 AccuShield Film Figure 24 shows the webbing and typical con guration for AccuShield applications Note that the separator bar is used for this application to insure that proper...

Страница 27: ...tension creates upward curl Too much lower tension bottom causes downward curl 1 The machine is equipped with external tension knobs located on the left side Fig 26 Turning the knobs clockwise increa...

Страница 28: ...ey extract more heat from the rollers at a quicker rate Setting the speed control at slower settings gives the laminator longer dwell time thus allowing proper lamination of thick items Thinner items...

Страница 29: ...Operating Instructions Page 6 11 SIGNMAKER 25 44 2004 General Binding Corporation...

Страница 30: ...Operating Instructions Page 6 12 2004 General Binding Corporation SIGNMAKER 25 44...

Страница 31: ...HOT USE EXTREME CAUTION WARNING Do not apply any cleaning uids or solvents to the rollers Some solvents and uids could ignite on heated rollers Never clean rollers with sharp or pointed objects Harden...

Страница 32: ...tly speed up laminator Bottom lm roll may be improperly loaded Make sure bottom roll of lm is around idler bar Adhesive deposited on heat rollers Top and bottom lm webs not aligned Align lm webs per s...

Страница 33: ...Operating Instructions Page 7 3 SIGNMAKER 25 44 2004 General Binding Corporation...

Страница 34: ......

Страница 35: ...General Binding Corporation One GBC Plaza Northbrook IL 60062 4195...

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