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Sections 40 & 75  

00-02-0594 

04-16-10 - 

5

 - 

Recommended Wiring Practices 

Warning:  The CASCADE is designed for pilot-duty use and its outputs are for 
control only.  Wire the CASCADE controller with 18 gage stranded wire. 
Important:  For applications involving automatic start equipment, we strongly 
recommend the installation of an appropriate Emergency Stop device. 

 

1.

 

To help prevent electrical noise and voltage drop to the controller during cranking and preheat, wire 
the controller DC power connections directly to the cranking battery. This will also help improve “Low 
battery” starting capability. 

2.

 

When using a battery charger, it should be connected directly to the battery to help prevent electrical 
noise which could cause an engine ECU or associated equipment to operate erratically. 

3.

 

Never route low voltage DC wiring in the same conduit as high voltage AC wiring. Noise from 
electrical loads such as motors and variable frequency drives can be coupled into the engine ECU, 
governor, or associated equipment and may cause erratic operation. 

4.

 

Always use twisted shielded pair wires for the magnetic pickup wiring. Ground one end of the shield 
only.  

5.

 

In spark ignited engine applications, always use resistive spark plugs and spark plug wires, as these 
greatly reduce the amount of radiated noise. 

6.

 

Always place a snubbing diode (sometimes also called an anti-flyback, anti-kickback or reverse bias 
diode) directly across any inductive load. This helps eliminate a common source of electrical noise, as 
well as increases the operating lifetime of any solid state output. 

7.

 

Always use twisted shielded pair communications wiring for RS-485, and SAE standard wire for 
J1939. Make sure that terminating resistors (if required) have the correct rating and are installed 
properly. 

Содержание Cascade CD101

Страница 1: ...00 02 0594 04 16 10 Sections 40 75 CascadeCD101Auto Start Controller Installation and Operations Manual...

Страница 2: ...OF THIS MURPHY PRODUCT Read and follow all installation instructions A visual inspection of this product for damage during shipping is recommended before mounting It is your responsibility to have a q...

Страница 3: ...e 1 LED Status Light 2 Setting Up the Cascade 3 Modes of Operation 3 Installing the Cascade Auto Start Controller 4 Tools Needed 4 Mounting the Cascade 4 Recommended Wiring Practices 5 Typical Wiring...

Страница 4: ...NOTES...

Страница 5: ...he button labeled AUTO The LED next to the AUTO button should come on to indicate that the controller is waiting for the remote start input to become active to initiate a start sequence To reset the c...

Страница 6: ...mes on before the crank sequence it indicates the Low Oil Pressure Input is not grounded while the engine is off High Engine Temperature If the red LED is on the controller has caused the engine to sh...

Страница 7: ...you can step back by pressing the down arrow button The parameter value list and corresponding LED indication are shown on Table 1 Parameter Values and Corresponding LED Indication When you are finish...

Страница 8: ...ting the Cascade A THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I DIVISION 2 GROUPS A B C AND D OR NON HAZARDOUS LOCATIONS ONLY B WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABIL...

Страница 9: ...Never route low voltage DC wiring in the same conduit as high voltage AC wiring Noise from electrical loads such as motors and variable frequency drives can be coupled into the engine ECU governor or...

Страница 10: ...Sections 40 75 00 02 0594 04 16 10 6 Typical Wiring Diagrams Cascade Basic Engine AC Sensing Speed...

Страница 11: ...Sections 40 75 00 02 0594 04 16 10 7 Cascade Basic Mechanical Engine MPU Sensing Speed...

Страница 12: ...Sections 40 75 00 02 0594 04 16 10 8 Cascade Basic ECU Engine ECU Speed Sensing...

Страница 13: ...Sections 40 75 00 02 0594 04 16 10 9 Inc Dec Throttle Manual Line Fill Delay Low Oil Coolant Level Preheat Common Alarm...

Страница 14: ...Sections 40 75 00 02 0594 04 16 10 10 Mechanical Engine MPU Source Throttling to Pressure Low Liquid Level Shutdowns Warmup Cooldown Output...

Страница 15: ...Sections 40 75 00 02 0594 04 16 10 11 Mechanical Engine Winter Summer Switch Preheat Output Timer Run Idle Switch Output...

Страница 16: ...ary configurable 1A DC protected 3 dedicated outputs for Crank Fuel ECU Alternator excitation Outputs are low side FET switches Crank attempts 3 5 10 Continuous Crank Rest 5 60 seconds adjustable Shut...

Страница 17: ...Sections 40 75 00 02 0594 04 16 10 13...

Страница 18: ...Sections 40 75 00 02 0594 04 16 10 14...

Страница 19: ...Sections 40 75 00 02 0594 04 16 10 15...

Страница 20: ...Sections 40 75 00 02 0594 04 16 10 16...

Страница 21: ...Sections 40 75 00 02 0594 04 16 10 17...

Страница 22: ......

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