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PAGE 20 — QP4TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #3 (01/29/14) 

PUMP VACUUM TEST

To perform the pump vacuum test do the following:
1.  Remove the pump fill cap (See Figure 3), and fill the 

pump with water. 

2.  Start the engine as outlined in the initial start-up 

section, and wait for the pump to begin pumping.

3.  As shown in Figure 18, place a water hose inside 

the discharge opening of the pump, and turn on the 

water. This flow of water into the discharge opening 

will 

prevent

 the pump from running dry.

4.  Place the Pump Vacuum Tester (P/N 7000030) over the 

pump suction (inlet) opening (See Figure 18) with the 

vacuum gauge facing upwards. It may be necessary 

to apply a small amount of water around the rubber 

seal of the vacuum tester to make a good suction fit.

5.  Check and make sure that there are no air leaks 

between the vacuum tester and the inlet port on the 
pump. If air leaks are present reseat vacuum tester.

6.  Run the pump for a few minutes while monitoring the 

vacuum gauge. If the gauge indicates a reading 

between -25 and -20 in. Hg. (inches of mercury) then 

it can be assumed that the pump is working correctly.

7.  If the vacuum tester gauge indicates a reading below 

-20 in. Hg, it can then be assumed that the pump is 

not functioning correctly, and corrective action needs 

to be taken.

8.  To test the flapper valve, shutdown the engine. The 

vacuum tester should remain attached to the pump 

suction inlet port by vacuum. This indicates the pump's 

flapper valve is seating properly to hold water in the 

suction hose when the engine is stopped. This prevents 

backflow and allows for faster priming when the engine 

is restarted.

 NOTICE

25 in. Hg (inches of mercury) translates into 25 feet of 

lift at 

sea level.

MAINTENANCE (PUMP)

  

CAUTION

DO NOT attempt to start the engine unless the pump 

has previously been

 

primed 

with water. Severe pump 

damage will occur if pump has not been primed.

ADJUSTING IMPELLER CLEARANCE

1.  If it is necessary to replace impeller or volute, be sure 

clearance between impeller and volute is adjusted 

2.  The impeller should be as close to the volute as 

possible without rubbing against it. Clearance is 

adjusted by adding or removing shims from behind 

the impeller.

3.  Check clearance between impeller and insert by slowly 

pulling starter rope to turn impeller.

4.  Check the impeller every six months for wear, and for 

clearance between the impeller face and the volute. 

Also check the shaft seal for wear, as well as the shaft 

sleeve.

PUMP CLEANING

After pumping water containing large amounts of dirt and 

debris, perform the following:
1.  Remove the drain plug from the pump housing 

(Figure 3) and drain any water left in the pump.

2.  Loosen the two locking hand knobs (turn 

counterclockwise) and remove clean-out cover.

3.  Clean and remove dirt, debris from pump casing. 

Inspect impeller and volute for wear. Replace any 

damaged or worn parts.

 NOTICE

It is important not to remove too many shims or the 

clearance between the impeller and volute will become 

too wide

 and pump performance will be reduced. 

Remember as the impeller wear down, additional shims 

may be required to maintain the clearance between the 

impeller and insert.

  

CAUTION

The impeller may develop sharp edges. Use extreme 

care when cleaning around the impeller to prevent 

being cut..

Содержание QP4TH

Страница 1: ...ANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL QP4TH TRASH PUMP HONDA GX340K1QA2 GX340U1QA2 GX340UT2QA2 GA...

Страница 2: ...PAGE 2 QP4THTRASH PUMP OPERATION AND PARTS MANUAL REV 3 01 29 14 PROPOSITION 65 WARNING...

Страница 3: ...QP4THTRASH PUMP OPERATION AND PARTS MANUAL REV 3 01 29 14 PAGE 3 NOTES...

Страница 4: ...Information 13 Pump Components 14 Basic Engine 15 Inspection Engine 16 Setup 17 Operation 18 19 Maintenance Pump 20 21 Maintenance Engine 22 24 Storage 25 Troubleshooting Engine 26 Troubleshooting En...

Страница 5: ...iew Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for...

Страница 6: ...y messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which...

Страница 7: ...e department This information will be invaluable in the case of an emergency PUMP SAFETY DANGER NEVER pump volatile explosive flammable or low flash point fluids These fluids could ignite or explode T...

Страница 8: ...Y WARNING NEVER operate the engine with heat shields or guards removed DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any pers...

Страница 9: ...heriskofadangerousconcentration of combustible gases If the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water If the...

Страница 10: ...be sent to a recycling center Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product Recyclers and ma...

Страница 11: ...in 100 mm Discharge Size 4 0 in 100 mm Maximum Pumping Capacity 555 gallons minute 2 100 liters minute Max Solids Diameter 1 57 in 40 mm Max Lift 25 ft 7 62 meters Max Head 92 ft 28 0 m Max Pressure 4...

Страница 12: ...Net Weight 69 4 lbs 31 5 Kg Engine power ratings are calculated by the individual engine manufacturer and the rating method may vary among engine manufacturers Multiquip Inc and its subsidiary compan...

Страница 13: ...gned to be used for dewatering applications Both the suction and discharge ports on the QP4TH trash pump use a 4 inch diameter opening which allows the pump to pump at a rate of approximately 555 gall...

Страница 14: ...ect a flexible rubber hose to the discharge port on the pump Make sure that the hose lays flat and is not kinked Use only recommended type discharge hose Contact Multiquip Parts Department for orderin...

Страница 15: ...moved Figure 4 Engine Controls and Components INITIAL SERVICING The engine See Figure 4 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers engine...

Страница 16: ...ngine oil filler hole See Figure 5 and wipe clean Figure 5 Engine Oil Dipstick Removal 3 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipsti...

Страница 17: ...ion and discharge hoses to the pump Check that all hoses are securely attached to the pump Make certain suction hose See Figure 3 does not have any air leakage Tighten hose clamps and couplings as req...

Страница 18: ...re pump damage will occur if pump has not been primed 4 Place the choke lever See Figure 10 in the OPEN position if starting a warm engine or the temperature is warm Figure 10 Engine Choke Lever Open...

Страница 19: ...hepumpcanreachtemperaturesof150 200 F in 15 to 20 minutes This can cause serious burns if this hot water comes into contact with unprotected skin Before touching or opening the fill plug or drain plug...

Страница 20: ...e is stopped This prevents backflow and allows for faster priming when the engine is restarted NOTICE 25 in Hg inches of mercury translates into 25 feet of lift at sea level MAINTENANCE PUMP CAUTION D...

Страница 21: ...QP4THTRASH PUMP OPERATION AND PARTS MANUAL REV 3 01 29 14 PAGE 21 MAINTENANCE PUMP Figure 18 Pump Vacuum Tester...

Страница 22: ...Spark Plug CHECK CLEAN X REPLACE X Cooling Fins CHECK X Spark Arrester CLEAN X Fuel Tank CLEAN X Fuel Filter CHECK X Idle Speed CHECK ADJUST X 2 Valve Clearance CHECK ADJUST X 2 Fuel lines CHECK Ever...

Страница 23: ...n BLOW COMPRESSED AIR FROM THE INSIDE OUT DAILY 1 Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fastene...

Страница 24: ...fler protector then remove the muffler protector 3 Remove the 4 mm screw from the spark arrester then remove the spark arrester Figure 22 Spark Arrester Removal 4 Carefully remove carbon deposits from...

Страница 25: ...ny water from left in the housing Remove the pump cover and clean inside of pump housing Coat inside of pump housing with a light film of oil to reduce corrosion A spray can of oil works well for this...

Страница 26: ...ush fuel system and replace with fresh fuel Air Cleaner clogged Clean or replace air cleaner Fuel is available and spark plug ignites compression low Defective cylinder head gasket Tighten cylinder he...

Страница 27: ...ve pump closer to water Debris collecting in pump housing Clean pump housing Too much distance between impeller and volute Adjust clearance by adding shims or replace impeller Min 006 Max 020 Water le...

Страница 28: ...guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Colum...

Страница 29: ...NOB 1 0742214100 STEEL STRAINER 5 17210ZE3505 ELEMENT AIR CLEANER GX340K1QA2 5 17210ZE3010 ELEMENT AIR CLEANER GX340U1QA2 GX240UT2QA2 5 9807956846 SPARK PLUG GX340K1QA2 5 9807955846 SPARK PLUG GX340U1...

Страница 30: ...PAGE 30 QP4THTRASH PUMP OPERATION AND PARTS MANUAL REV 3 01 29 14 PUMP ASSEMBLY...

Страница 31: ...RAIN COVER 1 17 1466330460 O RING CASING 1 18 1466214010P002 BASE 1 19 1401330360 DELIVERY COVER PACKING 2 20 0451290080 WASHER LOCK M8 WEAR PLATE 3 21 14662140210014 ENGINE BASE 1 REPLACES 1466214020...

Страница 32: ...PAGE 32 QP4THTRASH PUMP OPERATION AND PARTS MANUAL REV 3 01 29 14 PUMP ASSEMBLY...

Страница 33: ...RING M8 VOLUTE CASING 3 47 0451250080 WASHER SPRING M8 DRAIN COVER SET HANDLE 4 48 0451250100 WASHER SPRING M10 CUSHION RUBBER 8 49 0451250100 WASHER SPRING M10 ENGINE 4 50 0451250100 WASHER SPRING M1...

Страница 34: ...PAGE 34 QP4THTRASH PUMP OPERATION AND PARTS MANUAL REV 3 01 29 14 ENGINE SERVICE PARTS...

Страница 35: ...2 GX240UT2QA2 3 17620ZH7023 CAP FUEL TANK 1 GX340K1QA2 3 17620Z4H020 CAP FUEL TANK 1 GX340U1QA2 GX240UT2QA2 4 28462ZE3W01 ROPE RECOIL STARTER 1 5 17210ZE3505 ELEMENT AIR CLEANER 1 GX340K1QA2 INCLUDES...

Страница 36: ...ducts h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions...

Страница 37: ...QP4THTRASH PUMP OPERATION AND PARTS MANUAL REV 3 01 29 14 PAGE 37 NOTES...

Страница 38: ...y and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and w...

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