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PAGE 40 — LT6KV LIGHT TOWER • OPERATION MANUAL — REV. #2 (07/08/16) 

BASIC INSPECTION AND MAINTENANCE

See Table 10 below for a general inspection and maintenance checklist. For more detailed maintenance, refer to the engine 

service manual.

MAINTENANCE

Table 10. Electric Hoist Preventative Maintenance

Maintenance Activity

After First Operation

Before Each Use

Semi-Annually/After Each 

25 Hours of Operation

Check Fasteners

X

X

Check Electrical 

Connections

X

X

Visually Inspect Rope

X

Clean/Grease Brake 

Assembly

X

Check Motor Brushes

X

Visual Check of Hoist and 

Control

X

X

X

Содержание LT6KV

Страница 1: ...UAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL LT6KV LIGHT TOWER GENERATOR KOHLER KDW 1003 DIESEL ENGINE Rev...

Страница 2: ...PAGE 2 LT6KV LIGHTTOWER OPERATION MANUAL REV 2 07 08 16 PROPOSITION 65 WARNING Diesel engine exhaust and some of...

Страница 3: ...complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual...

Страница 4: ...ower Components 21 22 Components 23 Control Panel 25 26 Engine Components 27 Inspection 28 30 Setup 31 35 Operation 36 38 Maintenance 39 47 Maintenance Trailers 48 49 Safety Guidelines Trailers 50 64...

Страница 5: ...ur words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a hazardous situation whic...

Страница 6: ...d qualified electrician Possibility of electrocution exists causing severe bodily harm even death DANGER High Voltage Hazard Keep hands clear Moving parts can crush and pinch WARNING Crush Pinch Hazar...

Страница 7: ...ersonnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to...

Страница 8: ...tore equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel To prevent the light tower from overturning...

Страница 9: ...start difficult Wet stacking is a common problem with diesel engines which are operated for extended periods with light or no load applied When a diesel engine operates without sufficient load less t...

Страница 10: ...y sound and in good operating condition ALWAYS shutdown engine before transporting Make sure the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer gross vehicle w...

Страница 11: ...FlatbedTruck NOTICE Before loading light tower to flatbed truck disconnect all four floodlight connectors and tie wrap the cables against theT bartopreventdamagetothecablesandconnectors When loading o...

Страница 12: ...ution and or property damage NEVER connect the generator to a building s electrical system without a transfer switch or other approved device All installations should be performed by a licensed electr...

Страница 13: ...the generator ALWAYS keep battery cables in good working condition Repair or replace all worn cables ENVIRONMENTAL SAFETY DECOMMISSIONING NOTICE Decommissioning is a controlled process used to safely...

Страница 14: ...ther than raising and lowering the mast Never raise a load until it jams and causes the drum and motor to stall Never allow a crane to two block NOTICE The three conditions previously listed produce e...

Страница 15: ...ection will accidently be reversed if rope if run all the way out and re spooled in with control switch in power out direction Always inspect and carefully rewind rope after each use Cuts kinks or fra...

Страница 16: ...PAGE 16 LT6KV LIGHTTOWER OPERATION MANUAL REV 2 07 08 16 LAMP FOOTCANDLE PLOT Figure 1 Lamp Footcandle Plot...

Страница 17: ...5 Amps 125 VAC 25 Amps X2 GFCI Receptacle Output 120 VAC 15 Amps Main Breaker CB1 2 Pole 30 Amps Light Circuit Breakers CB2 CB3 Single Pole 20 Amps GFCI Circuit Breaker CB4 Single Pole 15 Amps Continu...

Страница 18: ...Quarts 4 75 Liters Starting Method Electric Start Battery Type Group 24 Total Weight Dry 187 3 lbs 85 Kg Table 3 Hoist Specifications WARN DC800 Electric 12 Volt Permanent Magnet Hoist Rated Capacity...

Страница 19: ...tion Dimension A Length Hitch To Rear Ext Outrigger 128 3 in 3 3 m B Height Mast Fully Deployed Position 25 ft 7 62 m C Height Mast Fully Stowed Position 96 8 in 2 5 m D Ground Clearance From Axle 18...

Страница 20: ...ator The uppermost receptacle twist lock can provide 240 VAC 25 Amps 60 Hz or 125 VAC 25 Amps X 2 60 Hz The bottom receptacle is a GFCI protected duplex receptacle which can supply 120 VAC at 15 Amps...

Страница 21: ...ber The rear rectangular reflectors are red 4 Manual Holder Contains information regarding the light tower 5 Panel Light When the cabinet door is raised the light will automatically turn on When the c...

Страница 22: ...n electrical control system 17 Mast Rotation Locking Knob Unscrew this knob to release mast for rotation Tighten this knob to lock mast after it is set to the desired position 18 FuelTank Cap Remove c...

Страница 23: ...stands Outriggers One jackstand at the rearofthetrailer Usetolevelandsupportthelighttower 30 Tires This light tower uses a ST175 80D size tire Replace with only recommended tire size NEVER tow light t...

Страница 24: ...PAGE 24 LT6KV LIGHTTOWER OPERATION MANUAL REV 2 07 08 16 NOTES...

Страница 25: ...GE 25 CONTROL PANEL Figure 6 Control Panel Ignition Switch P N 44199 MAX 25A 120 240 VAC MAIN GFCI 120 VAC MAX 15A NEUTRAL BONDED TO FRAME NOTICE AVIS LIEN NEUTRE AU CH SSIS NOT USED 14 12 13 15 16 9...

Страница 26: ...Operation Indicator This alarm LED green lights when the engine is functioning normal 11 Oil Pressure Alarm Indicator This alarm LED flashes when the oil pressure has fallen too low for normal engine...

Страница 27: ...fting Bail 2 When lifting of the engine is required attach a strap or chain of adequate lifting capacity to these lifting points 11 Oil Dip Stick Remove to check amount and condition of oil in crankca...

Страница 28: ...and handle and dispose fluids properly ENGINE SERVICING The diesel engine Figure 7 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturer s engine man...

Страница 29: ...cap from the fuel tank 4 Payattentiontothefueltankcapacitywhenreplenishing fuel The fuel tank cap must be closed tightly after filling Handle fuel in a safe container If the container does not have a...

Страница 30: ...adiator DO NOT remove the radiator cap until the unit has completely cooled The possibility of hot coolant exists which can cause severe burns Table 6 Coolant Capacity EngineType Coolant Capacity Kohl...

Страница 31: ...inue to pull the cable up through the mast until the ball end Figure 13 is seated in the mast base hole 3 Pull the cable through the top of the mast and route the cable through the mast base pulley CA...

Страница 32: ...T Bar Receptacle Light 1 J1 Light 2 J2 Light 3 J3 Light 4 J4 Figure 16 Light Power Cable Connections 5 Secure all cable connectors by screwing the knurled locking nut of the male connector to the thr...

Страница 33: ...he outrigger The pin must snap into the outrigger locking hole in the extended position 4 After extending all outriggers rotate all trailer jackstands into the foot down position then turn the crank h...

Страница 34: ...KER SWITCH NOTICE The magnetic limit switches on the outer vertical mast will signal the hoist to stop extending at a maximum operating point for safe operation A secondary switch will do the same whe...

Страница 35: ...TOR MAST ROTATION LOCKING KNOB MAST ROTATION HANDLE MAST ROTATION VERTICAL MAST EXTENDED P N XXXXX P N XXXXX LIGHT T BAR ADJUSTMENT A A RAISE LOWER ROCKER SWITCH T BAR LOCK SECURE P N 44199 MAX 25A 12...

Страница 36: ...e starting WARNING NEVER place hands near theV belt or fan blades while the engine is running WARNING The engine s exhaust contains harmful emissions ALWAYS ventilate the exhaust whenoperatinginsidetu...

Страница 37: ...VAC GFCI RECEPTACLE Pressing the reset button resets the GFCI receptacle after being tripped Pressing the test button See Figure 25 in the center of the receptacle will check the GFCI function This re...

Страница 38: ...st rotation locking knob to secure the mast 4 To lower the mast press and hold down on the right side of the mast control switch below the control box Observe that the mast begins lowering 5 Make sure...

Страница 39: ...Unit Inside and Outside X Change Fuel Filter X Clean Radiator and Check Coolant Protection Level X Replace Air Filter Element X Test Thermostats X Check all Hoses and Clamps Flush Radiator X Clean In...

Страница 40: ...ntenance refer to the engine service manual MAINTENANCE Table 10 Electric Hoist Preventative Maintenance Maintenance Activity After First Operation Before Each Use Semi Annually After Each 25 Hours of...

Страница 41: ...nsumption loss of power and excessive carbon buildup in the combustion chamber PAPER FILTER ELEMENT MAINTENANCE When performing any maintenance on the light tower or engine follow all safety messages...

Страница 42: ...uel Addition When adding diesel fuel always use low sulfur No 2 diesel fuel Always pour fuel through a mesh filter SEAL FUEL FILTER MAINTENANCE Air Removal If air enters the fuel injection system of a...

Страница 43: ...at secures the access cover to the tub bracket Set cover and gasket aside 4 Place a container Figure 30 directly under the access cover hole opening 5 Next remove the drain bolt and seal washer Figure...

Страница 44: ...AYS use a clean dry cloth for cleaning or handling lamps RADIATOR CAP ACCESS COVER REMOVE RADIATOR CAP REMOVAL REAR CABINET BOLTS MAINTENANCE FillingThe Radiator 1 Remove the black plastic plug Figure...

Страница 45: ...water filler open drain plugs and start the engine and run at low idling Keep the engine running at low idling and flush the radiator for about 10 minutes 6 Adjust the flow of the water flowing in and...

Страница 46: ...DLE VERTICAL SECTION OUTER MID VERTICAL SECTION MIDDLE VERTICAL TUBE MAST VERTICAL BASE UNIT MAST VERTICAL BASE UNIT MIDDLE VERTICAL PULLEY TUBE TOP VERTICAL TOWER WARNING The mast sections are heavy...

Страница 47: ...d to drop below 0 C 32 F add antifreeze to the radiator Cover the light tower and store in a clean dry place away from children and unauthorized personnel REMOVAL FROM LONGTERM STORAGE If light tower...

Страница 48: ...er wheels are under water for a long period of time wheel bearings may fail If this is the case service wheel bearings immediately The possibility exists of the wheels falling off causing equipment da...

Страница 49: ...acking and using jackstands place them so as to clear wiring brake lines and suspension parts i e springs torsion bars Place jacks and jackstands inside of the perimeter strip on the supporting struct...

Страница 50: ...sing A rule of thumb is that the passing distance with a trailer is 4 times the passing distance without the trailer Shift your automatic transmission into a lower gear for city driving ALWAYS use low...

Страница 51: ...your speed as road weather and lighting conditions deteriorate Always check for local trailer tow speed limits in your area WARNING DO NOT transport people on the trailer The transport of people puts...

Страница 52: ...towing the trailer you must follow all of the instructions for inspection testing loading and coupling Also before you start towing adjust the mirrors so you can see the trailer as well as the area to...

Страница 53: ...ler coupled Some of the trailer weight will be transferred from the trailer to the tow vehicle axles and an axle scale weighs all axles including the tow vehicle axles TOW VEHICLE The towing hitch att...

Страница 54: ...Figure C that when connected to the towing vehicle connects the various safety lighting signals Other Pin type connectors can be utilized with your light tower as shown in Figure C WARNING Improper e...

Страница 55: ...er immediately have your dealer inspect them to determine the proper action to prevent possible failure of the ball and coupler system All bent or broken coupler parts must be replaced before towing t...

Страница 56: ...rn cracked or corroded hitch ball can fail while towing and may result in death or serious injury Before coupling trailer inspect the hitch ball for wear corrosion and cracks Replace worn or damaged h...

Страница 57: ...ch and coupler with enough slack to permit turning and to hold tongue up if the trailer comes loose ConnectingTrailer Lights Connect the trailer lights to the tow vehicle s electrical system using the...

Страница 58: ...to prevent rust and help ensure proper operation of the latching mechanism If you see or feel evidence of wear such as flat spots deformations pitting or corrosion on the pintle hook or coupler immed...

Страница 59: ...HAIN Lower the trailer so that its entire tongue weight is held by the hitch Raise the jackstand to a height where it will not interfere with the road TIRE SAFETY UnsafeTires Lug Nuts or Wheels Traile...

Страница 60: ...h can lead to death or serious injury Be sure tires are inflated to pressure indicated on side wall before towing trailer Gross Axle Weight Rating GAWR This is the most a the axle can weigh There is a...

Страница 61: ...e observing tire and vehicle load limits not carrying more weight in your vehicle than your tires or vehicle can safely handle avoiding road hazards and inspecting tires for cuts slashes and other irr...

Страница 62: ...y Composition and Materials Used The number of plies indicates the number of layers of rubber coated fabric Table A Speed Rating Letter Rating Speed Rating Q 99 mph R 106 mph S 112 mph T 118 mph U 124...

Страница 63: ...The proper repair of a punctured tire requires a plug for the hole and a patch for the area inside the tire that surrounds the puncture hole Punctures through the tread can be repaired if they are no...

Страница 64: ...uts by hand 2 Torque all lug nuts in sequence See Figure L DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as defined by Table C WARNING Lug nuts are prone...

Страница 65: ...r local dealer Table 11 GeneratorTroubleshooting Symptom Solution No Voltage Output Is wiring connection loose Check wiring and repair Defective Rectifier Check and replace Defective excitation capaci...

Страница 66: ...clogged Clean injection nozzle Injection pump malfunctioning Repair or replace Seizure of crankshaft camshaft piston cylinder liner or bearing Repair or replace Compression leak from cylinder Replace...

Страница 67: ...t gas is observed Excessive engine oil Reduce to the specified level Piston ring and liner worn or stuck Repair or replace Incorrect injection timing Adjust Deficient compression Adjust top clearance...

Страница 68: ...ballast The ballast nameplate data must agree with the line voltage and lamp used Improper ballast causes lamp failure Note Mercury lights of the same wattage will operate properly on Metal Halide ba...

Страница 69: ...ases and color changes slightly as lights age Spot replacement with new lights may cause noticeable differences in lamp colors Group replacement minimizes color differences Dirty Fixture Dirty fixture...

Страница 70: ...ng it into a working receptacle continue with step 7 7 With the voltmeter set to the AC position connect the negative lead of the AC voltmeter to any neutral white wire on the junction terminal block...

Страница 71: ...rake Hoist operates in both directions but will not lift rated load Low voltage at hoist Motor reaches hot operating temperature A Be sure wiring cable size guidelines have been met B Check Condition...

Страница 72: ...K SPLICE GROUND OIL SENDER CONTROL PANEL CONTROL PANEL B PANEL LIGHT TO IGNITION SWITCH 12V DC DOOR SWITCH C D D A CONTROL PANEL B PANEL LIGHT C P N 44199 MAX 25A 120 240 VAC MAIN GFCI 120 VAC MAX 15A...

Страница 73: ...AGE 73 ELECTRONIC COMPONENTS LOCATOR O RIGHT M LEFT A1 Z L T U A V W Y X N S E C B D J3 J4 P FEMALE CONNECTORS B1 J1 R Q J2 P N 44199 MAX 25A 120 240 VAC MAIN GFCI 120 VAC MAX 15A NEUTRAL BONDED TO FR...

Страница 74: ...RECEPT LINE GND NEU LOAD BLK LINE 2 WHT NEU 12 11 10 9 8 7 WHT GND CHASSIS GND NEUTRAL CB4 15 AMP K TO TB4 12 TO TB4 11 TO TB4 8 TO TB4 7 MAST GND POINT C I J B F P2 CONTROL BOX SIDE BALLAST SIDE E P...

Страница 75: ...RED 12 AWG RED 12 AWG BLK 12 AWG B1 1 2 4 3 6 5 47K WATT RESISTOR R1 THROUGH R4 R2 R3 R4 GRN 16 AWG K A A J I H B C E D F G T BAR ASSEMBLY P N 34195 LAMP 1 O P1 J1 LAMP 4 O P4 J4 LAMP 3 P P3 J3 LAMP...

Страница 76: ...PAGE 76 LT6KV LIGHTTOWER OPERATION MANUAL REV 2 07 08 16 LEFT SIDE VIEW RIGHT SIDE VIEW REAR VIEW E D G F B C A LIGHTS LOCATOR DIAGRAM...

Страница 77: ...T SIDE AMBER MARKER LIGHT SPLICE TYPICAL 15 PLACES CONNECT TO TOWING VEHICLE W P3 BK W R BK W R J3 BK W J4 BK W J7 BK W B A C D E F LEFT SIDE RED MARKER LIGHT LEFT SIDE AMBER MARKER LIGHT LEFT STOP AN...

Страница 78: ...hire SK16 4UJ Contact sales multiquip co uk Tel 0161 339 2223 Fax 0161 339 3226 COPYRIGHT 2016 MULTIQUIP INC Multiquip Inc the MQ logo and the Whiteman logo are registered trademarks of Multiquip Inc...

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