MTU 12V4000C Series, Руководство по эксплуатации

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Table of Contents
1 Safety
1.1 Important provisions for all products 5
1.2 Correct use of all products 6
1.3 Personnel and organizational requirements 7
1.4 Safety regulations for initial start-up and
operation 8
1.5 Safety regulations for maintenance and
repair work 10
1.6 Fire prevention and environmental
protection, fluids and lubricants, indirect
materials
14
1.7 Standards for safety notices in the text 16
2 Transport
2.1 Transportation 17
2.2 Lifting specifications 18
2.3 Crankshaft transport locking device 19
2.4 Crankshaft transport locking device – For
transport with flanged-on generator 22
3 General Information
3.1 Engine side and cylinder designations 24
3.2 Engine – Overview 25
3.3 Sensors – Overview 27
4 Technical Data
4.1 Product data 12V4000C11, 12V4000C11R 29
4.2 Product data 16V4000C11, 16V4000C11R 32
4.3 Product data 12V4000C21, 12V4000C21R 35
4.4 Product data 16V4000C21, 16V4000C21R,
16V4000C21L 38
4.5 Product data 16V4000C31 41
4.6 Firing order 43
4.7 Engine – Main dimensions 44
5 Operation
5.1 Putting the engine into operation after
extended out-of-service periods (>3 months) 45
5.2 Putting the engine into operation after
scheduled out-of-service period 46
5.3 Engine – Starting in manual mode 47
5.4 Operational checks 48
5.5 Engine – Stopping in manual mode 49
5.6 After shutting down the engine 50
5.7 Plant – Cleaning 51
6 Maintenance
6.1 Maintenance task reference table [QL1] 52
7 Troubleshooting
7.1 Troubleshooting 53
7.2 Fault messages from DDEC engine governor 56
8 Task Description
8.1 Engine 75
8.1.1 Engine – Barring manually 75
8.1.2 Engine – Cranking on starting system 76
8.2 Cylinder Liner 77
8.2.1 Cylinder liner – Endoscopic examination 77
8.2.2 Cylinder liner – Instructions and comments on
endoscopic and visual examination 79
8.3 Crankcase Breather 81
8.3.1 Crankcase breather – Filter element
replacement 81
8.3.2 Crankcase breather (open-circuit crankcase
ventilation) – Filter element cleaning 83
8.4 Running Gear 84
8.4.1 Grounding device – Carbon brush check 84
8.4.2 Grounding device – Carbon brush replacement 86
8.5 Valve Drive 87
8.5.1 Valve gear – Lubrication 87
8.5.2 Valve protrusion – Measurement 88
8.5.3 Valve clearance – Check and adjustment 90
8.5.4 Cylinder head cover – Removal and
installation 94
8.6 Injection Pump / HP Pump 95
8.6.1 HP fuel pump – Relief bore check 95
8.7 Injector 96
8.7.1 Injector – Replacement 96
8.7.2 Injector – Removal and installation 97
8.8 Fuel System 102
8.8.1 Fuel system – Venting 102
8.9 Fuel Filter 103
8.9.1 Fuel filter – Replacement 103
8.10 Charge-Air Cooling 104
8.10.1 Charge-air cooler – Check water drain for
coolant leakage and obstruction 104
8.11 Starting Equipment 105
8.11.1 Starter – Condition check 105
8.11.2 Cold start system with ether injection – Check 106
8.12 Air Intake 107
MS150049/04E 2017-04 | Table of Contents | 3
DCL-ID: 0000017488 - 006