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2.3 Maintenance Hazards

Maintenance

Before servicing, park machine on a firm and

level surface, set parking brake, chock wheels,

and place a “Do Not Operate” tag on control

panel. Read and understand this manual. If you

do not understand any part of the manual, contact

Baumalight at 866-820-7603.

Always wear face and/or eye protection, safety

shoes, and other protective equipment appropriate

for the job.

Do not make unauthorized modifications. Contact

Baumalight at 866-820-7603 before you weld, cut/

drill holes, or make any other modifications.

Always use Baumalight replacement parts.

WARNING

Moving parts can crush and cut.

Keep clear of moving components.

Follow lockout procedure before

servicing.

WARNING

Crushing hazard.

Before performing inspections, service

or maintenance:

•

Park machine on firm, level surface.

•

Engage parking brake.

•

Turn engine off and remove key.

•

Place “Do Not Operate” tag on

control panel.

WARNING

Entanglement hazard.

Keep clear of moving components.

Wear proper protective equipment

appropriate for the job.

WARNING

Burn hazard.

Hot and high pressure hydraulic oil.

Allow oil to cool before servicing.

Содержание Baumalight QC Series

Страница 1: ...QC Series Generators OPERATOR S MANUAL Issue Date December 2016 ...

Страница 2: ...Use Neutral Bond To Ground Machine Components Attaching Generator To Tractor Detaching Generator From Tractor Transporting Operating The Generator Initial Start Up Monitoring The Load Shutting Down The Generator Storing The Generator Service And Maintenance Service Electrical Tests Automatic Voltage Regulator Operational Test Voltage Regulator Adjustment Maintenance Lubrication Symbol Every 10 Hou...

Страница 3: ...ormation contained within the Operator s Manual This manual covers the Baumalight QC Series Generators Use the Table of Contents as a guide to locate required information Keep this manual handy for frequent reference and to pass on to new operators or owners Call your Baumalight dealer distributor or the factory if you need assistance information or additional copies of the manuals When this machi...

Страница 4: ...s indicated by the following signal words DANGER DANGER Indicates a hazardous situation which if not avoided WILL result in death or serious injury WARNING WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE Indicates a situati...

Страница 5: ...e operation or transport Verify generator driveline is attached to tractor Carefully read all safety messages in this manual and on equipment safety signs Keep safety signs in good condition and replace missing or damaged safety signs New equipment components and repair parts must include the current safety decal Learn how to properly operate equipment NEVER operate or work around this equipment w...

Страница 6: ...Lower operating speed while loading unloading or performing heavy operations Keep load low and move at slow speeds on rough or uneven terrain Avoid Rollover The equipment may rollover resulting in death or serious injury To help prevent rollover Travel at a slow speed Avoid sharp turns sudden movement on slopes Avoid holes ditches and other obstructions which may cause equipment to rollover Use ca...

Страница 7: ...fying Equipment Do not make any alterations to your generator Altering the equipment may cause unsafe conditions and may void the manufacturer s warranty Stay Clear Of Rotating Drivelines WARNING Entanglement in a rotating driveline can cause serious injury or death Keep tractor shields and driveline shields in place at all times DO NOT operate without driveline guards DO NOT wear loose fitting cl...

Страница 8: ...ht at 866 820 7603 before you weld cut drill holes or make any other modifications Always use Baumalight replacement parts WARNING Moving parts can crush and cut Keep clear of moving components Follow lockout procedure before servicing WARNING Crushing hazard Before performing inspections service or maintenance Park machine on firm level surface Engage parking brake Turn engine off and remove key ...

Страница 9: ...A MTB 020 Safety Sign 3 SAFETY SIGNS B Safety Sign C MTB 111 Safety Sign 7 ...

Страница 10: ... on both the machine and tractor PTO shaft will be overloaded and fail in a short time 1 To determine the proper length of the driveline follow this procedure a Clear the area of all bystanders b Attach generator to tractor see section 5 3 but do not attach driveline c Measure dimension between locking grooves on tractor PTO shaft and machine input shaft d Measure the same dimensions on the compre...

Страница 11: ...f Make sure shaft can telescope freely If it does not separate the 2 parts and inspect for burrs or cuttings on shaft ends Be sure it telescopes freely before installing 9 ...

Страница 12: ...arly visible Visually inspect the unit before each start up Check for loose or missing parts and any damage that may have occurred during moving or shipping Review all tractor pre start instructions and ensure that all recommended steps and procedures have been followed 5 1 1 Neutral Bond To Ground All units are shipped with neutral bonded to ground inside alternator Only a qualified electrician m...

Страница 13: ...ailer tongue and slide onto tractor hitch 5 Install pin and retaining pin 6 Pull collar A back toward the generator Align splines on tractor PTO shaft and driveline by rotating generator driveline Push driveline onto PTO shaft until it snaps into place 7 Pull back on driveline to make sure it is locked on shaft 8 Attach safety shield chain B as shown NOTICE A misaligned PTO shaft on the generator ...

Страница 14: ...e generator side A bend is allowable at the tractor s PTO drive end D C 90 90 E F INCORRECT 90 CORRECT CORRECT INCORRECT 90 A misaligned PTO shaft on the generator end can cause generator to shudder and bounce on the tires This may lead to transmission damage and potentially void the warranty If shaft is straight and generator bounce persists reducing generator tire air pressure may help reduce bo...

Страница 15: ...eath caused by unexpected movement 1 Park tractor on a level surface 2 Engage tractor park brake 3 Disengage PTO 4 Shut off engine and remove key 1 Verify all reflectors and Slow Moving Vehicle SMV sign are visible 2 Verify trailer tongue is pinned to tractor hitch 3 Verify tractor PTO is disengaged 4 Travel at a reasonable and safe speed A B NOTICE Do not engage the PTO when towing the generator ...

Страница 16: ...vent serious injury or death caused by unexpected movement 1 Park tractor on a level surface 2 Engage tractor park brake 3 Disengage PTO 4 Shut off engine and remove key 5 6 1 Initial Start Up 1 Connect the power cable to the generator and to the transfer switch 2 Start the tractor and allow it to warm up 3 With the engine idling engage the PTO drive 4 Adjust throttle until the volts on DisplayMas...

Страница 17: ...15 ...

Страница 18: ...his section if generator will not be used for some time 5 6 3 Shutting Down The Generator Plan when to change over to generator power Ideally the transfer should take place when the system demand is at its lowest If a big motor can come on stream change over to generator power before it does so when the load is lesser The generator has sufficient capacity to handle rush current higher demand durin...

Страница 19: ...haft splines 6 Examine the universal joints for signs of wear or damage Repair or replace any worn or damaged part 7 Using the grease gun lubricate each universal joint 8 Inspect the level of the lubricant in the gearcase Top off as needed with gear lubricant 9 Verify the tire pressure and adjust as necessary Check the sidewall of the tires for the recommended pressure 10 Inspect the generator to ...

Страница 20: ...erse direction 5 Repeat the procedure using the other diode terminal post When the positive test probe is connected to the diode s anode and the negative test probe is connected to the diode s cathode forward biased the diode will switch on and conduct electricity This is observed by a low resistance reading when using an ohmmeter or the lighting of the bulb when using a battery light continuity t...

Страница 21: ...r The light bulbs should illuminate 4 Slowly adjust the regulator VAR control CW At the regulation point the light bulbs should extinguish Small adjustments above and below this level should cause the light bulbs to go off and on Note that the light bulbs go on and off rapidly 5 Rotate the STABILITY ADJUST fully CW Now adjust the regulator VAR above and below the regulation point The light bulbs s...

Страница 22: ...e response time of the generator V HZ Roll Off Frequency Selection The roll off point is the frequency where the generator voltage starts to decrease This reduces the Kilowatt load to the engine which allows the engine to recover in speed under any load transient condition Use jumper to select 50 HZ or 60 Hz The screwdriver adjustable potentiometer sets the roll off frequency from 54 61 Hz in the ...

Страница 23: ...General Inspection Inspect the air louvers and make sure that they are not obstructed Daily Driveline Lubricate U Joints on PTO driveline Every 250 hours Gear Box Oil Change gear box oil Use synthetic 75 90W gear oil Every 1000 hours 21 ...

Страница 24: ...Observe lubrication symbol Lubricate with SAE multipurpose type grease at hourly intervals 6 2 1 Lubrication Symbol Lubricate U joints on PTO driveline every 250 hours of use 6 2 2 Every 250 Hours 22 ...

Страница 25: ...r the QC Series PTO Generator includes the following More than 100 hours of continuous use in a month Use outdoors for extended periods in extreme weather dust high heat cold or wet weather If the QC Series PTO Generator is subject to severe service Baumalight recommends thoroughly cleaning and inspecting the QC Series PTO Generator If you suspect that there is damage have the QC Series PTO Genera...

Страница 26: ... 4 while the unit was at rest The basis for this procedure is 1 The SE350 AVR requires approximately 240 VAC for both input power and sensing across input terminals 3 and 4 With 240 VAC input maximum forcing voltage is 105 VDC Maximum forcing current for 1 minute is 5 amperes Maximum continuous running current rating of this regulator is 3 5 amperes 2 MAGNAPLUS exciter fields have a nominal resist...

Страница 27: ...ery test or windings as specified in the testing section If the results indicate generator problems perform insulation continuity and diode tests Regulator protection operating Replace fuse Regulator inoperative Adjust or replace regulator Generator produces low voltage no load Under speed operation Check speed using a tachometer or frequency meter Display off or defective Check voltage with a sep...

Страница 28: ...factor Multiple motors sequence the motors and start the largest motor first Reduce lagging power factor load Driver speed drop Check driver Check under frequency setting on regulator Under frequency voltage roll off may be activated Line drop If voltage is proper at generator terminals but low at the terminals Increase external wire size Defective diodes suppressor or windings Test the generator ...

Страница 29: ... passages High room temperature Improve ventilation or reduce load or altitude Insufficient circulation of cooling air Generator location and enclosure design must provide adequate air flow and minimize recalculation Unbalanced load The load on each leg should be as evenly balanced as possible and should not exceed rated current on any one leg Equipment runs normally on utility power but will not ...

Страница 30: ...tributor Only these locations are authorized to make repairs to the product or affect the replacement of defective parts which will be done at no charge within a reasonable time after the receipt of the product Units or parts should be returned at the customer s expense to the nearest repair location or Authorized Service Centre Pack unit in a strong carton and pad tightly to avoid damage Damage i...

Страница 31: ...29 ...

Страница 32: ...MTB MFG INC CORPORATE HEADQUARTERS 4575 Powell Rd Wallenstein Ontario Canada N0B 2S0 Phone 519 698 9864 Toll Free 866 820 7603 Fax 519 698 1087 www baumalight com 30 ...

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