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Moyer Diebel MH-60M5, Техническое руководство

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REPLACEMENT  PARTS 

63

MH-60/6N/6L

CONTROL CABINET

Fig. 35

Part

Item No.

No.

Part Description

Qty.

1

900911

Kit* DM Board & Instructions (Prior to S/N D3857)........................

1 

113597

Timer Board (MH-60, MH-6N only) (After S/N D3858) ..................

1

2

106925

Block, Fuse (30A, 3 Pole) ..................................................................

1

3

100922

Fuse, 20A (MH60) 208-240V/3 ........................................................

3

3

100913

Fuse, 10A (ALL) 480V/3 ..................................................................

3

3

100913

Fuse, 10A (ALL) 380-415V/3 ............................................................

3

3

100913

Fuse, 10A (ALL) 575V/3 ..................................................................

3

3

100929

Fuse, 30A (MH6L, 6N) 115V/1 ........................................................

2

3

100929

Fuse, 30A (MH6L, 6N) 208V/1 ........................................................

2

4

111924

Contactor, Booster Heater (40A, 3 Pole) (MH60 Only) ....................

1

5

111904

Contactor, Wash Tank Heater (40A, 3 Pole) (ALL) ..........................

1

5

111702

Contactor, Wash Tank Heater (50A, 3 Pole) (MH6N)........................

1

6

108122

Contactor, 1.4HP Wash Motor (12A, 3 Pole) (All Models) ..............

1

7

110806

1.4HP Wash (MH60, MH6Ns) 208-240V/3 
Starter, Mtr OL GV2-M10 w/Aux......................................................

1

7

110804

1.4HP Wash (All Models) 480V/,3 
Starter, Mtr OL GV2-M08 w/Aux......................................................

1

7

110805

1.4HP Wash (All Models) 380-415V/3
Starter, Mtr OL GV2-M08 w/Aux......................................................

1

7

112626

Overload, Motor 1.4HP Wash (All Models) 575V/3 ..........................

1

7

111632

Overload, Motor 1.4HP Wash (MH6L, 6N) 115V/1 ..........................

1

7

111632

Overload, Motor 1.4HP Wash (ALL) 208-240V/1 ............................

1

8

107366

Board, Terminal ..................................................................................

1

9

112382

Relay (3PDT, 10A, 120VAC Coil)......................................................

2

10

111068

Relay (2PDT, 10A, 120VAC Coil)......................................................

1

11

0509564

Label, Chemical Connections (Not Shown) ......................................

1

12

111833

Block, Terminal (3 Pole) (Main Power) ..............................................

1

13

109064

Transformer (208-240/1 & 3, 480/3) ..................................................

1

13

111464

Transformer (380-415V/3PH) ............................................................

1

13

111521

Transformer (575V/3PH)....................................................................

1

14

112424

Kit, Fuse Block (2 Pole)
(208-240V/1-3PH, 380-415V/3PH, 480V/3PH, 575V/3PH) ............

1

15

112484

Fuse, 1.5A, 600V (ATDR) 208-240V/1-3PH ....................................

2

15

112888

Fuse, 1.8A, 600V (ATDR) 380-415V/3PH ........................................

2

15

112887

Fuse, .5A, 600V (ATDR) 480V/3PH..................................................

2

15

112887

Fuse, .5A, 600V (ATDR) 575V/3PH..................................................

2

16

106402

Block, Fuse (2 Pole) (115V Only) ......................................................

1

17

107289

Fuse, 2.5A, 250V (ATDR) 115V Only ..............................................

2

—

103310

Wire Lug, Ground (Not Shown) ........................................................

1

Содержание MH-60M5

Страница 1: ...Temperature with Built in Booster MH 6NM5 High Temperature MH 6LM5 Low Temperature Machine Serial No March 2004 Technical Manual Door Type Dishwasher Manual P N 113494 Rev E 2674 N Service Road Jordan...

Страница 2: ...e and Phase Moyer Diebel Parts Distributor Phone if applicable Moyer Diebel Service Agency Phone Moyer Diebel Service Moyer Diebel US Phone 1 336 661 1992 1 800 228 8350 Fax 1 336 661 1660 Note When c...

Страница 3: ...02 53 56 D3700 Inserted new bushing P N 100171 10 24 02 63 D3858 Inserted new timer board for MH 60 and MH 6N P N 113547 12 18 02 63 D3858 Inserted new timer control board kit P N 900911 to convert a...

Страница 4: ...2 CLEANING 23 Cleaning Schedule 23 Deliming Process 24 TROUBLESHOOTING 25 BASIC SERVICE 27 REPLACEMENT PARTS 33 ELECTRICAL SCHEMATICS 67 LIST OF FIGURES Figure 1 Remove Front Panel 8 Figure 2 Electric...

Страница 5: ...Assembly 40 Figure 23B Corner Track Assembly 40 Figure 24 Wash Rinse Spray Piping 42 Figure 25 Wash Rinse Spray Arms 44 Figure 26 Drain Assembly and Scrap Screens 46 Figure 27 Wash Tank Heat and Therm...

Страница 6: ...iv THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 7: ...Adjustment of thermostats e Adjustment of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Adjustments to chemical dispensing equipment h Cleaning of...

Страница 8: ...THIS PAGE INTENTIONALLY LEFT BLANK vi...

Страница 9: ...All information illustrations and specifications contained in this manual are based upon the latest product information available at the time of publication Moyer Diebel constantly improves its produ...

Страница 10: ...kit Electric tank heat Balanced two door lift system Low water tank heat protection 1 hp drip proof pump motor Door safety switch Options MH 60 only Electric booster 70 F 39 C temperature rise heater...

Страница 11: ...mps 45 Amps MH 60 480 60 3 70 F 39 C 29 Amps 35 Amps 35 Amps MH 60 575 60 3 70 F 39 C 25 Amps 30 Amps 30 Amps Electrical Power Requirements Fig Steam or Gas Heat Steam or Gas Booster Model Voltage Boo...

Страница 12: ...Level the machine if required by placing a level on the top of the machine and adjusting the feet Level the machine front to back and side to side 4 Remove the dishracks from the interior of the mach...

Страница 13: ...qualified electrician must compare the electrical power supply with the machine electrical specifications before connecting to the incoming service through a fused disconnect switch Refer to Fig 2 2...

Страница 14: ...upport Swing the hinged control panel forward Refer to Fig 4 4 Three phase or single phase incoming power wiring connections are made at the bottom of the machine s main terminal block The main termin...

Страница 15: ...T The connection is made from underneath the dishwasher The following minimum water temperatures are recommended MH 60 with built in 40 rise electric booster Minimum 140 F 60 C Min Max flow pressure 2...

Страница 16: ...Hose Connection 1 1 2 O D Max flow rate 15 gal min 56 8 liters min Drain Connections Refer to Fig 9 1 MH series models are GRAVITY DRAIN machines equipped with a 1 1 2 O D hose connection point 2 The...

Страница 17: ...ated below the control panel fuse block Refer to Fig 9 3 The detergent signal is limited to a maximum load of 1 Amp Signal voltage is 115VAC 4 The Rinse aid Sanitizer signal is limited to a max imum l...

Страница 18: ...oint is provided in the final rinse manifold Models MH 60 and MH 6N do not require sanitizer 9 Use a sodium hypochlorite Chlorine based sanitizer at a minimum concentration of 50PPM in the final rinse...

Страница 19: ...D Extended wash switch E Wash water temperature gauge F Final rinse pressure gauge INITIAL START UP Complete the installation After plumbing and electrical connections are made follow the steps below...

Страница 20: ...rescrap the dishes Load ware into the dishrack Open the doors insert the rack into the dishwasher Note that the power indicator light is illuminated THE POWER SWITCH IS ON DURING INITIAL FILL Make sur...

Страница 21: ...cycle will stop the dishwasher Closing the doors will resume the automatic cycle where it left off The cycle times are listed below Wash 48 seconds Dwell 4 second Final rinse 8 seconds Note that the...

Страница 22: ...for MH 60 MH 6N is 180 195 F 82 91 C The MH 6L requires a minimum final rinse temperature of 120 F 49 C However a minimum final rinse temperature of 140 F 60 C is optimum for the MH 6L Check Final Rin...

Страница 23: ...cle and finish with a final rinse Drain the dishwasher Make sure the dishwasher power switch is turned off Drain the dishwasher by pulling the handle of the drain overflow assembly straight up Rotate...

Страница 24: ...eens and check the drain located in the bottom of the dishwasher wash tank Make sure that the building drain handles the water flow exiting the dishwasher Clean the interior of the wash tank of any fo...

Страница 25: ...ower indicator light illuminates The wash tank heater and the booster tank heater begin to heat 2 The wash water temperature gauge should indicate a minimum of 150 F 66 C for MH 60 MH 6N and 120 F 60...

Страница 26: ...ard water or multiple shift operations Cleaning Schedule Every 2 Hours or After Each Meal Period 1 Drain the dishwasher 2 Flush interior with fresh water 3 Clean scrap screens and pump intake screen 4...

Страница 27: ...move all dishes from machine 2 Remove any chemical pick up tubes from their containers 3 Place each tube in a container of fresh water and prime the chemical lines for several minutes to thoroughly fl...

Страница 28: ...is turned off Turn on house water supply Drain overflow assembly is not Place and seat drain overflow in place and seated Machine doors not fully closed Close doors securely Faulty fill valve Contact...

Страница 29: ...ncoming water Check the booster MH60 MH6N temperature temperature be sure the thermostat is set to maintain180 F 82 C temperature MH6L check incoming water is set Min 120 F 49 C 140 F 60 C Check valve...

Страница 30: ...sconnect the power at the main service disconnect switch and place a tag at the disconnect switch to indicate that work is being performed on the circuit Troubleshooting Schematics Moyer Diebel places...

Страница 31: ...electrical overloads The overload disconnects 120VAC power to the motor contactor coil Refer to Fig 13 Note the Switch Lever on the Overload If the switch lever is off with the 0 showing then the ove...

Страница 32: ...nded wash switch is taken off Machine will immediately enter rinse cycle if more than 49 sec onds has elapsed If less than 49 seconds has elapsed when the extended wash is ended then the machine will...

Страница 33: ...uit board is receiving power as explained above then test the board inputs There are 4 board inputs Start Switch not used on this model Door Safety Switch Float Switch Extended Wash Switch if installe...

Страница 34: ...heater T6 marked LAMP OUTPUT for the in cycle lamp indicator 4 Check the results on the voltmeter for the terminal you are testing For T3 the meter should read 120 VAC whenever the unit is in cycle an...

Страница 35: ...l drops below the float level the float switch ball moves down heat de energizes The fill solenoid energizes and the fill cycle runs for a minimum of 110 seconds to refill the tank 4 If the tank is no...

Страница 36: ...L2 1L3 1L1 1L2 1L3 1L1 1L2 1L1 1L2 1L3 1L1 1L2 1L3 1L1 1L2 1L3 Configuration A Booster tank element View of calrod coils Configuration B Booster tank element View of calrod coils Configuration C Boost...

Страница 37: ...in electrical connection block For single phase machines motor rotation is changed at the motor connection plate on the rear of the single phase motor if necessary Refer to Fig 20 for the proper wirin...

Страница 38: ...Remove the old seal and discard 13 Check seal seat in the pump flange and clean thoroughly 14 Press rubber seal ceramic portion of seal assembly into the pump flange Use a water soluble lubricant Be c...

Страница 39: ...REPLACEMENT PARTS 31 REPLACEMENT PARTS...

Страница 40: ...Figure 20 MH 60 6N 6L Doors and Panels REPLACEMENT PARTS 32 9 14 12 12 13 13 12 8 1 1 2 3 7 11 8 10 4 5 6 11 11 9 10...

Страница 41: ...Out 1 4 321930 Panel Instrument 1 5 112389 Decal Control Panel 1 6 322074 Panel Front Lower 1 7 321941 LH Panel w Cut Out 1 8 108418 Plug Plastic 2 9 109034 Washer 13 16 x 1 13 16 Plastic 2 10 108417...

Страница 42: ...Figure 21 MH 60 6N 6L Door Guides Stops and Lift Bracket REPLACEMENT PARTS 6 4 3 2 1 8 7 9 5 6 2 FRONT OF HOOD 10 11 12 13 14 12...

Страница 43: ...10 3 327104 Bracket Door Lift 1 4 100007 Screw 10 32 x 3 8 Truss Head 4 5 327103 Door Lift Bracket 1 6 100097 Scew 10 32 x 1 2 Truss Head 2 7 108347 Guide Door 6 8 108410 Gasket Door Guide 26 12 9 10...

Страница 44: ...oor Handle Spring Assembly and Safety Switch REPLACEMENT PARTS 36 1 2 2 3 28 30 29 30 3 4 5 6 6 7 7 9 9 8 8 5 1 10 10 14 15 16 17 18 18 19 20 21 20 22 23 13 10 14 13 10 11 11 11 11 12 12 24 25 25 26 2...

Страница 45: ...Filister 6 12 107399 Support Pivot Block 2 13 108368 Gasket Backing 2 14 304811 Plate Backing 2 15 100740 Bolt 5 16 18 x 1 Hex Head 2 16 107966 Nut Grip 10 32 w Nylon Insert 8 17 322077 Guard Splash 2...

Страница 46: ...re 23A MH 60 6N 6L Straight Track Assembly Figure 23B MH 60 6N 6L Corner Track Assembly REPLACEMENT PARTS 38 6 2 6 8 1 6 8 7 11 5 11 7 8 7 7 7 10 9 4 6 6 6 7 10 9 8 3 10 9 10 9 1 2 2 2 4 3 4 3 2 4 3 4...

Страница 47: ...0309471 Track Front 1 6 106727 Screw 10 32 x 5 8 Flat Hd 6 7 107966 Nut Grip 10 32 w Nylon Insert 6 8 100073 Screw 1 4 20 x 1 2 Truss Hd 8 9 106482 Washer Lock 8 10 100003 Nut 1 4 20 Hex Hd 8 11 03094...

Страница 48: ...Figure 24 MH 60 6N 6L Wash Rinse Spray Piping REPLACEMENT PARTS 40 FRONT LEFT SIDE 2 1 2 3 7 6 8 7 13 9 8 5 4 5 3 12 10 11 10...

Страница 49: ...Rinse Arm 2 3 113028 Top Rinse Arm Connector 2 4 0507445 Spindle Wash Arm 2 5 109864 Support Wash Arm 2 6 109781 Standpipe Wash 1 7 100736 Bolt 1 4 20 x 3 4 Hex Head 2 8 107967 Nut Grip 1 4 20 3 9 109...

Страница 50: ...Figure 25 MH 60 6N 6L Wash Rinse Spray Arms REPLACEMENT PARTS 42 2 2 4 1 3 3 6 5 7 8 4 3 3 AFTER S N D3858 PRIOR TO S N D3857...

Страница 51: ...2 5 0507444 Nut Rinse Arm 2 6 109835 Screw 8 x 1 2 Pan Hd 4 7 0707452 SWash Arm Assy Includes 6 8 2 8 0507446 Bearing Wash Arm 2 9 0507451 Nozzle Rinse Arm SST Model MH 6L Only Prior to S N D3857 12 1...

Страница 52: ...Figure 26 MH 60 6N 6L Drain Assembly and Scrap Screens REPLACEMENT PARTS 44 1 2 3 4 5 6 7 8 9 10 11 12 14 13 15 16 16...

Страница 53: ...1 2 Truss Hd 2 5 322159 Retainer Overflow 1 6 321939 Filler Drain Plate Retained By Spring Clip 1 7 322120 Filler Drain Plate Retained By Stud and Nut Not Shown 1 8 100194 Nut Grip 10 32 SST 2 9 10014...

Страница 54: ...Figure 27 MH 60 6N 6L Wash Tank Heat and Thermostats REPLACEMENT PARTS 46 Thermostat bracket detail 1 2 3 4 5 5 10 14 7 8 7 8 11 9 13 12 15 16 16 3 4 17 20 6 18 18 19...

Страница 55: ...lit SST 4 8 100003 Nut Plain 1 4 20 SST 4 9 100740 Bolt 5 16 18 x 1 Hex Head 4 10 108345 Gasket 3 x 3 1 8 x 2 1 11 102376 Washer 5 16 x 3 4 x 1 16 8 12 106013 Washer Lock 5 16 Split 4 13 100154 Nut Pl...

Страница 56: ...Figure 28 MH 60 Only Electric Booster and Thermostats REPLACEMENT PARTS 48 T O U P P E R P I P I N G F R O M F I L L V A L V E 5 3 4 6 7 8 9 10 11 12 1 1 2 2...

Страница 57: ...5 109069 Thermostat Booster 1 6 100003 Nut Plain 1 4 20 SST 3 7 106482 Washer Lock 1 4 Split 3 8 111233 Heater 7 5KW 208 240 380 415V 40 Rise 1 3 Phase 1 108579 Heater 9KW 480V 40 Rise 3 Phase Only 1...

Страница 58: ...Figure 29 MH 60 Only Lower Fill Piping Assembly REPLACEMENT PARTS 50 CUSTOMER WATER INLET TO UPPER PIPING 2 10 9 14 16 17 19 18 20 15 8 6 5 5 4 3 2 11 12 13 5 7 1 5 23...

Страница 59: ...s 1 9 112437 Valve Needle 1 4 1 10 102392 Bushing Reducer 3 4 x 1 2 Brass 1 11 107419 Barb Hose 1 2 NPT x 1 2 Hose 1 12 105994 Clamp Hose 1 13 107417 Hose 1 2 I D 9ft 14 107065 Connector Male 1 4 O D...

Страница 60: ...Figure 30 MH 60 6N Only Upper Fill Piping Assembly REPLACEMENT PARTS 52 10 11 WATER IN FROM LOWER PIPING 18 12 8 1 15 8 2 9 14 5 6 4 13 7 3 16 17 3...

Страница 61: ...T Plastic 1 7 102444 Elbow Street 3 4 x 90 Brass 1 8 100184 Nipple Close 3 4 NPT Brass 2 9 104429 Vacuum Breaker 3 4 1 10 107419 Hose Barb 1 2 NPT 1 11 105994 Hose Clamp 1 12 0309426 Piping Support Br...

Страница 62: ...Figure 31 MH 6N 6L Only Lower Fill Piping Assembly REPLACEMENT PARTS 54 6 5 4 2 1 3 CUSTOMER WATER IN 5 TO UPPER PIPING 7 10 13 11 8 9 12 14 16 17 18 15...

Страница 63: ...3 4 NPT Brass 1 7 102392 Bushing Reducing 3 4 x 1 2 NPT Brass 1 8 107419 Hose Barb 1 2 NPT x 1 2 Hose 1 9 105994 Hose Clamp 1 10 102388 Bushing Reducing 1 2 x 1 4 NPT Brass 1 11 112437 Needle Valve 1...

Страница 64: ...Figure 32 MH 6L Only Upper Fill Piping Assembly REPLACEMENT PARTS 56 10 11 WATER IN FROM LOWER PIPING 19 12 8 1 15 8 2 9 14 5 6 4 13 7 3 16 17 18 3...

Страница 65: ...eet 3 4 x 90 Brass 1 8 100184 Nipple Close 3 4 Brass 2 9 104429 Vacuum Breaker 3 4 NPT 1 10 107419 Hose Barb 1 2 NPT x 1 2 Hose Brass 1 11 105994 Hose Clamp 1 12 0309426 Plumbing Support Bracket 1 13...

Страница 66: ...Figure 33 MH 60 6N 6L Pump Assembly REPLACEMENT PARTS 58 1 2 3 7 4 6 5 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 28 27 29 30 31 32 26...

Страница 67: ...19 111111 Pump Seal 1 20 109649 Flange Assembly 1HP 1 21 107690 Nut Jam 3 8 16 4 22 106407 Washer Lock 3 8 Split 4 23 109648 Backing Plate 1 24 109654 Pump Slinger Washer 1 25 110734 Stud 3 8 16 x 1...

Страница 68: ...Figure 34 MH 60 6N 6L Control Panel and Gauges REPLACEMENT PARTS 60 WASH EXTENDED WASH CYCLE POWER OFF RINSE PRESSURE 1 4 5 7 6 8 9 2 3...

Страница 69: ...ff 1 2 112390 Lite Red Power 1 3 112391 Lite Amber In Cycle 1 4 0501361 Switch Extended Wash 1 5 113622 Thermometer 4 Ft Gas Filled Replaces 108391 1 6 113662 Overlay Wash 150 F MH 60 6N 1 112093 Over...

Страница 70: ...in Power Transformer mounted on machine base 208V 575V 1 or 3 phase REPLACEMENT PARTS 62 12 13 14 15 16 17 JB2 U1 L2 T10 T9 T8 T7 T1 T2 EXT WASH FLOAT SW FILL RINSE WASH HEATERS OUTPUT LAMP OUTPUT T5...

Страница 71: ...ll Models 480V 3 Starter Mtr OL GV2 M08 w Aux 1 7 110805 1 4HP Wash All Models 380 415V 3 Starter Mtr OL GV2 M08 w Aux 1 7 112626 Overload Motor 1 4HP Wash All Models 575V 3 1 7 111632 Overload Motor...

Страница 72: ...Figure 36 Dishracks and PRV REPLACEMENT PARTS 64 1 2 3...

Страница 73: ...REPLACEMENT PARTS 65 DISHRACKS AND PRV Fig 36 Part Part Description Item No No Qty 1 101273 Rack Flat Bottom 1 2 101285 Rack Peg 1 3 112387 Line Strainer PRV Combo 1...

Страница 74: ...THIS PAGE INTENTIONALLY LEFT BLANK 66...

Страница 75: ...67 ELECTRICAL SCHEMATICS...

Страница 76: ...RS CLOSED TANKS EMPTY POWER OFF DIAGRAM STATE END OF CYCLE LT1 6 DS1 1MTR 28 1M 27 29 28 27 ELECTRIC TANK HEAT IF USED FUH HC1 4 7KW FUH HC1 HC1 FUH BC1 BC1 ELECTRIC BOOSTER HEAT IF USED SEE NOTE 3B B...

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