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C24 i - C36 i

PUMPS

INSTALLATION

OPERATION

MAINTENANCE

INSTRUCTIONS 1001-C00 e

Section

1001

Effective

November 2008

Replaces

March 2008

Original instructions

Your distributor :

Z.I. La Plaine des Isles - F 89000 AUXERRE - FRANCE

Tel. : +33 (0)3.86.49.86.30 - Fax : +33 (0)3.86.49.87.17

[email protected] - www.mouvex.com

Содержание C24 i

Страница 1: ...NCE INSTRUCTIONS 1001 C00 e Section 1001 Effective November 2008 Replaces March 2008 Original instructions Your distributor Z I La Plaine des Isles F 89000 AUXERRE FRANCE Tel 33 0 3 86 49 86 30 Fax 33 0 3 86 49 87 17 contact mouvex com www mouvex com ...

Страница 2: ...ion 7 2 4 Hoisting devices 8 2 5 Unit Assembly 8 3 UTILISATION 10 3 1 Noise level 10 3 2 Commissioning 10 3 3 Dry running 10 3 4 Pump stop 10 4 CLEAN IN PLACE CIP STERILISATION IN PLACE SIP 11 4 1 General 11 4 2 CIP circuit recommended 11 4 3 Pumps arranged in series 11 4 4 Pumps arranged in parallel 12 4 5 Successive cycles 13 4 6 Sterilisation In Place SIP 13 5 MAINTENANCE 13 5 1 Necessary tools...

Страница 3: ...1 OVERALL DIMENSIONS NT 1001 C00 11 08 C24 i C36 i e 3 21 C24 i C36 i with connections Lifting ring Pump plate Filling Breather Draining Oil level A P R V N Weight Connections ...

Страница 4: ...36 i e Lifting ring Pump plate Filling Breather Draining Oil level A P R V N C24 i C36 i Flanges Shrinked on and welded pipe Shrinked on and welded pipe Others Butt welded piping Companion flange drilling Connect S is a registered trademark owned by NEUMO Weight ...

Страница 5: ...EP encapsulated FKM seals 180 C JACKET CONNECTION 1 B S P F The entry connection may be connected to one or two points STEAM LIQUID The outlet connection may be connected to one or two points If it is done at 1 point purge the air at the second point CAUTION The pumped product must not exceed the maximum temperature of the pump FOR ATEX PUMPS SEE INSTRUCTIONS NR 1050 C24 867 50 C36 900 8 plug C24 ...

Страница 6: ...g of detecion levels is done in factory and do not have to be modified For other dimensions report to pump dimensional drawing The dismantling of the transmission could be done only in factory CAUTION A BAD CONNECTION CAN DESTROY THE SENSOR Wiring diagramm Connector Do not use S2 Normal operation Leakage detection ...

Страница 7: ...his instruction is not complied with The bellows may be damaged and lead to premate failure The bearing must be ventilate at all times therefore the breather mounted on the bearing must be re used Never put the bung on In case of flodded suction it is possible to install a liquid detector in the place of the transmission breather see OPTIONS This detector will enable the user to be informed in the...

Страница 8: ...base must be flat level and sufficiently resis tant to absorb the stresses caused by the motor driven pump unit without deformation if it is made of concrete it must comply with the BAEL 91 standard If the unit is fastened using securing lugs or bolts it must be carefully wedged to avoid deforming the frame while the bolts are tightened A deformed frame would apply damaging stresses on the pump an...

Страница 9: ... on the unit or the pump after fastening on the foundations after fastening the pipes after the pump has been operated at the normal operating temperature Where the pumps are supplied assembled as a unit the motor and pump shafts have been perfectly aligned in the factory before delivery but they must be systemati cally controlled on acceptance at the site and realigned if necessary To do this do ...

Страница 10: ...ARNING Do not operate without guard in place IT IS IMPERATIVE THAT THE HYDRAULIC PRESSURE IS RELEASED BEFORE EACH MAINTENANCE OPERATION TO AVOID PERSONAL INJURY OR MATERIAL DAMAGE WARNING Hazardous pressure can cause personal injury or property damage TAKE ALL NECESSARY MEASURES TO RENDER ANY START UP EVEN ACCIDENTAL OF THE PUMP DURING THE WORK IMPOSSIBLE WARNING Any unforeseen start up can cause ...

Страница 11: ...e end of the process to avoid any clogging or untimely drying Non compliance with this instruction may lead to rapid wear of cylinder and piston 4 2 CIP CIRCUIT RECOMMENDED In all cases the pressure at the pump inlet during clea ning must not exceed 3 bar 43 5 psi The flow through the pump required for optimal cleaning is 40 45 m3 h This flow corresponds to difficult cleaning sticky and vis cous p...

Страница 12: ...re of the C Series pump is lower than 2 bar 29 psi during this operation assembly in parallel is authorised It should be noted that during cleaning the C Series pump will be acting on a product with generally few lubricating properties This will contribute towards wear of the pump The CIP centrifuge pump must never be installed in parallel with a C Series pump without taking special pre cautions I...

Страница 13: ...erature 10 to 15 minute cycle This wash particularly enables dissolving and evacuating proteins and inorganic salts 5 Rinsing with clean water Water at room temperature Several 1 to 2 minute cycles These rinses enable evacuating all traces of acid solution During all these CIP stages the average speeds of the cleaning liquids in the pipes must be between 1 5 and 3 m s 4 6 STERILISATION IN PLACE SI...

Страница 14: ...al damages FAILURE TO RELIEVE SYSTEM PRESSU RE PRIOR TO PERFORMING PUMP SERVI CE OR MAINTENANCE CAN CAUSE PER SONAL INJURY OR PROPERTY DAMAGE CAUTION Hazardous pressure can cause personal injury or property damage BE CAREFUL WITH THE WEIGHT OF THE PARTS WHEN THEY ARE BEING REMO VED WARNING The weight ot the parts can be dangerous and may provoke bodily injuries or material damages DISCONNECTING TH...

Страница 15: ... be reused without reducing the pump s efficiency In order to benefit from this service the parts must be within the minimum wear dimensions for Standard Exchange defined in the table below As changes in the pump s efficiency depend on the conditions of use pressure rotation speed liquid pum ped etc MOUVEX recommends that users define the monitoring ranges and the preventive maintenance schedule a...

Страница 16: ... up the nut 304 after mounting the seal 305 on to the rear face M24 200 Nm Re mount the outlet tube 402 with its 2 seals 205 Re mount the front cover 401 while positionning the outlet port desired Position the rods 107 and screw up the 8 nuts 106 8 x M16 assembly torque 100 Nm NOTICE Seals are designed for use in normal conditions intended for use in food process In order to assure a perfect seali...

Страница 17: ... position the seal 113 and the indexing pins 117 and 513 The nuts 115 must be re mounted with thread locking adhesive Loctite 243 or equivalent 4 x M16 Assembly torque 100 Nm Under preventive maintenance every 135 millions of cycles duty or in case of damage of the bellows we sug gest transmission exchange program In this case The transmission delivered is equipped with a tubular foam protection W...

Страница 18: ...07 after placing the seal 602 greasing the lips of the seals and greasing between the 2 seals 608 After replacing the drain bung fill the bearing with 4 5 litres of oil see DRAINING OF BEARING Screw back the breather 715 Standard oil provided by MOUVEX CS05 Food synthe tic oil Safety data sheet is supplied with the new pump and on inquiery Other oil provided by customer FOOD SYNTHETIC GREASE Compu...

Страница 19: ...N PORT Dismantle the main body 101 including the suction port as indicated in the corresponding Re mount the main body 101 in the desired position by fit ting the indexing pins in the housings provided in the bea ring 596 and the flange 104 Make sure that the seal 113 is secured in its housing Secure it with a grease that is compatible with the transferred product if necessary BE CAREFUL WITH THE ...

Страница 20: ...ransmission with 4 5 litres of oil Check oil level that the level is between 1 and 5 mm above the schaft Screw back the breather 715 Standard oil provided by MOUVEX CS05 Food synthe tic oil Safety data sheet is supplied with the new pump and on inquiery Other oil provided by customer Oi level Min 1 mm Max 5 mm Temperature of product pumped heating product Draining interval running hours 80 C T 100...

Страница 21: ...le During the transmission assembly a gas pressure argon is introduced in between the bel lows ply A pressure switch is connected on the bellows s gas filling cavity and all the circuit is sealed The gas pressure is 0 6 bar 87 psi above the maximum acceptable pressure on the bellows under working condition Any puncture in either one of the two metallic bellows leads to a pressure drop When the pre...

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