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NT 1003-E00 09.12 AK O - AK I  e

6. BYPASS (continued)

6.5 Obtaining the flow

Before carrying out any adjustments, make sure that there
is a means of reading the pressure during adjustment and
that the components of the circuit are rated for the adjust-
ment pressure. The pressure must at no time exceed the
pressure rating of the lowest rated component.

If the flow is lower than anticipated, the cause may be
due to incorrect adjustment of the bypass valve.

To correct the flow, gradually tighten the adjustment nut

834

after making sure that the pump is running well at

the recommended speed.

If during adjustment, you compress the spring to its limit
or disturb the operation of the motor, without obtaining
the flow required, this means that the pump unit must
operate with a pressure higher than that for which it was
designed. In this case you should consult our Technical
Services.

When you obtain the required flow, make sure that the
motor can withstand the increased power due to the
overpressure created by closing off the discharge line.

6.6 Energy consumption

If the energy consumption does not correspond with
expectations, the reason may be poor adjustment of the
bypass valve.

If consumption is low and you do not get the required
flow, close the discharge valve and tighten the adjust-
ment nut until the correct power consumption level is
reached. Then open the discharge valve as it was befo-
re adjustment.

If consumption is high, close the discharge piping and
slacken the adjustment nut until the correct power
consumption level is reached. Then open the discharge
valve as it was before adjustment.

PUMPS OPERATING AGAINST A CLOSED
VALVE CAN CAUSE SYSTEM FAILURE,
PERSONAL INJURY AND PROPERTY
DAMAGE.

WARNING

Hazardous pressure 

can cause 

personal injury 

or property damage.

7. MAINTENANCE

7.1 Greasing

Except for special cases, the MOUVEX pump only requi-
res lubrication of the shaft inlet bearing.

Use a grease for good quality ball bearings.

Lubrication must be done every 1,000 hours of operation
or at least once a year.

The quantity of grease to be added must not exceed 17 cm

3

.

For pumps operating at high temperatures (in principle
from 100°C upwards) use a grease with a high drop
point.

If the pump is equipped with a Stofer oiler, and when the
type of product requires it, the pump must be greased
before each start-up, after each shutdown and every 3 to
4 hours of continuous operation.

Preference should be given to lubricants insoluble in the
product pumped and, in the case of hot products, lubri-
cants that maintain good viscosity at the operating tem-
perature.

The other elements of the pump unit (motor, reduction
gear) should be maintained in conformity with their spe-
cific technical instructions.

7.2 Checking of parts

The piston 

301

and the cylinder 

201

are active parts

(wearing parts). These parts must be replaced if the
thickness measurements are lower than the following
values :

- Piston (

301

)  . . . . . . 9,0 mm

- Cylinder (

201

)  . . . .58,6 mm

301

201

Содержание AK I

Страница 1: ...NANCE INSTRUCTIONS 1003 E00 e Section 1003 Effective September 2012 Replaces September 2011 Original instructions Your distributor Z I La Plaine des Isles F 89000 AUXERRE FRANCE Tel 33 0 3 86 49 86 30 Fax 33 0 3 86 49 87 17 contact mouvex com www mouvex com ...

Страница 2: ...4 2 3 Piping assembly 4 2 4 Direction of rotation 4 2 5 Single bypass 5 2 6 Double bypass 5 2 7 Cleaning 5 2 8 Anchoring the pump units 5 2 9 Alignment of motor pump and reduction gearbox pump shafts 5 2 10 Electric motors 6 2 11 Diesel engine drive 6 3 USE 7 3 1 Storage 7 3 2 Pumping hot products 7 3 3 Pump with heating jacket 7 3 4 Pump filled with product at shutdown 7 3 5 Starting up the pump ...

Страница 3: ... 520 rpm product viscosity of 1 cSt The sound level reached for the AK pump in good conditions ignoring the motor and gearbox noise is less than 80 dB A Lifting points E Bypass valve I Space required for removing front cover O Draining port for heating jacket 2 threaded holes G1 B S P P Pump plate S Mounting point for probe M6 threaded width max 8 mm U1 Inlet outlet depending of heating fluid 2 th...

Страница 4: ...5 diameters is recommended between the pump flange and any pipe fitting elbow valve The stresses exerted by the piping on the pump can deform the pump parts increase wear misalign the bea rings and even cause parts to break The pipes must be designed to allow thermal expansion and contraction and be firmly secured the use of flexi ble hoses and expansion loops is recommended We recommend placing i...

Страница 5: ...fastened by anchor lugs or bolts it must be carefully wedged to prevent any defor mation of the chassis when tightening the bolts Deformation of the chassis will cause stress prejudicial to the pump and the drive device and put the coupling out of true thereby causing vibrations noise and prema ture wear Care must be taken so that the chassis is clear of the ground apart from the base plates The c...

Страница 6: ...onnections and check that the direction of rotation corresponds to installation s inlet and outlet direction Follow the instructions below if necessary to change the direction of rotation Three phase motor switch any two wires or two phases of the current supply Two phase motor switch the two wires of the same phase Single phase motor comply with the instructions of the manual supplied with the mo...

Страница 7: ...ducts including particles that settle at shutdown it is necessary to ensure that the consistency of the deposited products will not affect the start up of the pump 3 5 Starting up the pump Before starting up the pump always ensure that the pumping conditions are correct with the corresponding valves open especially the inlet valve For products requiring heating they must be brought to their pumpin...

Страница 8: ...HED PRIOR TO PERFORMING ANY SERVICE OPERATION WARNING Hazardous or toxic fluids can cause serious injury DISCONNECT THE ELECTRICITY SUPPLY BEFOREANYMAINTENANCEOPERATION WARNING Dangerous voltage Can cause injury and death DISCONNECTING THE FLUID OR PRES SURE CONTAINMENT COMPONENTS DURING PUMP OPERATION CAN CAUSE SERIOUS PERSONAL INJURY DEATH OR MAJOR PROPERTY DAMAGE WARNING Hazardous pressure can ...

Страница 9: ...ever to separate the piston from the cylin der Be very cautious not damaging the piston or the cylin der Examine the condition of the piston 301 and replace it if the wear limits have been reached see MAINTE NANCE Examine the condition of the piston bushing 303 and replace it if the wear limits have been reached see Instructions 1003 P00 To dismantle the cylinder remove the nuts 115 Separate the c...

Страница 10: ... of the condition of these contact surfaces and the seals 5 2 Dismantling Before opening the pump you must always drain it and release the pressure it may contain Make sure that the isolation valves if any are closed or drain the installation before pulling out the drain plug 434 and its seal 412 DISCONNECTING THE FLUID OR PRES SURE CONTAINMENT COMPONENTS DURING PUMP OPERATION CAN CAUSE SERIOUS PE...

Страница 11: ... assembly of FEP O rings Check the condition of the shaft surface rub it down with emery paper No320 if scratched Align the 2 lugs of the rotating part 697 with the 2 grooves on the shaft 501 2 Clean the seal surface on the rotating part with a soft cloth if it is dirty Be careful not to scratch the surface of the seal To assemble the complete stationary part 610 of the mechanical seal 1 Clean the...

Страница 12: ...posed of an assembly of two single bypasses in opposition This protects the pump in both directions of rotation Operation in each direction is the same as for a single bypass Adjustment of this bypass requires adjustment for both directions of opera tion refer to 2 10 for the electric motors protection 6 2 Orientation The double bypass is designed to protect the pump in both directions the single ...

Страница 13: ...to the overpressure seen upon closing the discharge This is how the bypasses of our pump units are adjusted as a function of the infor mation provided by our Technical Services The pumps supplied bare shaft are delivered with a stan dard bypass setting which needs to be adjusted with the exact working conditions and installation as per the above described procedure PUMPS OPERATINGAGAINSTACLOSED VA...

Страница 14: ...e discharge valve as it was befo re adjustment If consumption is high close the discharge piping and slacken the adjustment nut until the correct power consumption level is reached Then open the discharge valve as it was before adjustment PUMPS OPERATINGAGAINSTACLOSED VALVE CAN CAUSE SYSTEM FAILURE PERSONAL INJURY AND PROPERTY DAMAGE WARNING Hazardous pressure can cause personal injury or property...

Страница 15: ... the screw from the hole which will the more frequently be on the suction side Loctite is a registered trademark Dimension and position of holes Ø A C 0 2 B 0 2 M5 5 8 65 5 The jacketed front cover 461 permits the circulation of steam or liquid The plug 462 permits the draining of the heating jacket CAUTION When draining the heating jacket make sure that the fluid in the jacket is not under pressu...

Страница 16: ...g that the electric motor is suitably protected 2 1 2 The bypass valve is not closed either the plunger has not returned to its initial position or there is dirt on the valve seat 2 1 3 The pump is worn this will also affect the suction capacity of the pump cf 3 2 2 c 2 2 If the pressure complies with the equipment data pump speed and motor output it is possible that 2 2 1 The pressure required fo...

Страница 17: ...e liquid vapour pressure is or has become too elevated due to a change of temperature cf 3 1 3 3 2 2 If the vacuum is low or non existent the reason could be a that the bypass valve is not closing properly due to dirt on the valve seat b air is entering the pump check the front cover seals flanges etc c the pump is worn and the internal tightness is out of specification the piston bushings are wor...

Страница 18: ... stress on the pump the transmission is pulling on the shaft pulling on the flanges by the piping 8 3 a broken part or foreign body has entered the pump EXCESS POWER CONSUMPTION 9 The most spectacular event occurs when a diesel engine stalls or the power to an electric motor is shut off 9 1 If this incident occurs when closing the discharge line the cause may be a the bypass is assembled back to f...

Страница 19: ...elektrische Risiken die für rotierende Maschinen gelten NF EN 809 2009 NF EN 1672 2 2009 NF EN ISO 13857 2008 NF EN 12162 2009 ATEX Richtlinie 94 9 EG 23 März 1994 wie umgesetzt im nationalen Recht in Bezug auf Ausrüstungen für den Einsatz in explosionsgefährdeter Atmosphäre Die Konformität hat Geltung durch Anwendung folgender Normen NF EN 1127 1 1997 NF EN 13463 1 2009 NF EN 13463 5 2009 Die ATE...

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