Mountz DPC Touch V2 Скачать руководство пользователя

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mountztorque.com – 1080 N 11th St – San Jose CA 95112

DPC Touch

OPERATION MANUAL

(Differences VS DPC Version 1 highlighted in YELLOW)

Содержание DPC Touch V2

Страница 1: ...mountztorque com 1080 N 11th St San Jose CA 95112 DPC Touch V2 OPERATION MANUAL Differences VS DPC Version 1 highlighted in YELLOW...

Страница 2: ...This information has to be kept in a location known to all users Each operator has to read carefully this instructions manual before installing using and mending the product Be sure that the operator...

Страница 3: ...4 Delay step creation 15 7 5 Message step creation 16 7 6 Job example 17 8 SETTINGS 18 8 1 Operating 18 8 2 Encoders 20 8 3 Inputs 22 8 4 Outputs 24 8 5 Network 25 8 6 Other 3 9 OPERATING MODE 4 10 E...

Страница 4: ...s 4 channels 0 5V 8 Memory card Removable SD card 8Gb 9 Total jobs memory 255 jobs with open structure 10 Total positions memory 255 jobs x 80 steps x 50 positions per fastening step max 999 positions...

Страница 5: ...e com 1080 N 11th St San Jose CA 95112 3 HARDWARE 3 1 Dimensions and mounting interface Mounting plate with 4 x M3 screws is delivered with the controller as a standard accessory Weight of the control...

Страница 6: ...y are disabled I O port adaptor This adaptor is used to split I O signals for tool interface and other automation equipment see Electric wiring chapter for the wiring scheme Ethernet port I O port DB4...

Страница 7: ...not fully accessible 4 To log into the system tap on the LOGIN button Default factory password is 0 NOTE if the password is 0 there is no need to enter it just press OK button directly 5 MAIN MENU Th...

Страница 8: ...E a job can t be loaded or renamed if it doesn t contain any steps Each job has its sequential number In order to change job number tap one more time on the selected job and then change its position i...

Страница 9: ...this step is used to send an output signal s to manage automation equipment on work station e g activation of pneumatic valves lights etc Delay this step allows to maintain the current state of I O s...

Страница 10: ...ammed Position Manager Current channels fields display current values from analog encoders Only active channels are shown Position Manager Saved channels fields display saved values from analog encode...

Страница 11: ...Motor run signals are not effective on pick up position Driver 1 and 2 selection is only applied to Mountz tools NF BF LF and HF connected through RJ45 port This selection allows enabling and disabli...

Страница 12: ...settings Tolerance values can be adjusted manually for each individual position or by using Smart tolerance detection feature 4 If necessary define Tightening and Retightening programs to be used for...

Страница 13: ...5 Tightening time will be registered automatically Min and Max tightening time limits are calculated automatically by using default values in operating settings Tightening time control is not used if...

Страница 14: ...pe of signal it is necessary to detect a transition from 0 to 1 Active Low for this type of signal it is necessary to detect a transition from 1 to 0 Status High for this type of signal it is enough t...

Страница 15: ...us ON the signal is continuous until it is deactivated in the next Logical Out step To deactivate the signal create a new Logical Out step and deselect the corresponding signal Impulse the signal is a...

Страница 16: ...between Logical In and Logical Out steps or between messages Barcode Enter the barcode to enter until 32 alphanumerical characters and filter it according to the number of digit Example Barcode ABCDE...

Страница 17: ...onding switch Select an image to be displayed from the list of available images and activate the corresponding switch To hide the displayed message it is necessary to create a new Message step without...

Страница 18: ...and to turn on assembly status light 6 Message Text or Image message is shown on the screen to indicate parts to be picked 7 Logical Out One output signal continuous is sent to turn on pick to light...

Страница 19: ...direct logic one input per job ON OFF ON Default job number Default job is a job which is automatically started after booting of DPC Touch If default job number is set to 0 DPC Touch will not boot an...

Страница 20: ...ng time ms Judging time is used if Fastening OK signal is delayed after the fall of Motor run signal 0 500 100 Screen 4 of 5 Management of NG tightenings Number of retightenings on a position Maximum...

Страница 21: ...will be applied only to new jobs existing jobs will not be affected See more information about approaching Area and OK zone tolerances in Fastening step creation chapter Screen 2 of 3 Pick up position...

Страница 22: ...ference point can be defined by using Pick button or reset by using Reset button The reference point can also be defined by using external input signal in Operating mode Setting rest position of encod...

Страница 23: ...job in the job manager list Impulse Workpiece Detect Signal is used to continuously monitor the presence of the workpiece during assemble If assembly is not finished and the workpiece is removed then...

Страница 24: ...shows the relation between Job select signals and Job number in binary logic Job number Job select 1 Job select 2 Job select 3 Job select 8 0 0 0 0 0 0 1 1 0 0 0 0 2 0 1 0 0 0 3 1 1 0 0 0 4 0 0 1 0 0...

Страница 25: ...ver Run Signal is provided when the tool is running Driver Run input has to be connected Continuous Driver torque Up Signal is provided when Fastening OK signal is received from the tool Driver torque...

Страница 26: ...Bar codes can be entered on Screen 3 3 Bar code value can be entered manually or by pressing Read button and scanning a bar code Max length of a bar code is limited by 32 alphanumerical characters Fo...

Страница 27: ...ation of Modbus TCP IP Ethernet Accessible information Live All the parameters in the setting menu Job step screw etc Encoders position Tool info F R lock motor run torque up Accessible information Pe...

Страница 28: ...m and Cycle complete signals Activate sounds to be used Date and time screen 3 of 4 Adjust current date and time The controller is equipped with internal battery to keep this data Language screen 3 of...

Страница 29: ...que up tool was stopped before reaching torque see settings Fastening NG tool alarm fastening NG alarm input signal is received from the tool System error operating system error reboot the controller...

Страница 30: ...port wiring scheme Note Port 2 is disabled by default It can be enabled on special request NOTE for the firmware upgrade mode pins 7 and 8 have to be short connected refer to the firmware upgrade man...

Страница 31: ...mountztorque com 1080 N 11th St San Jose CA 95112 10 3 Inputs wiring scheme...

Страница 32: ...mountztorque com 1080 N 11th St San Jose CA 95112 10 4 Outputs wiring scheme NOTE All outputs are optically isolated Max current capacity is 100mA per output Total of 500mA...

Страница 33: ...rt 1 and 2 RJ45 I O port Signal RJ45 pin RJ45 pin Signal Torque Up input 2 2 Torque Up output Motor Run input 3 3 Motor Run output Driver Lock output 5 6 5 6 Driver Lock input 24V 4 4 24V Controllers...

Страница 34: ...operating settings DPCTouch Mountz MDC series I O cable DB44 male to DB25 male and DB25 female Ref 6 1252006 DB25 I O port potential free Input Output Assigned signal DB44pin DB25pin Input Output Sig...

Страница 35: ...tors 12 10 contacts ONE OF I O number Signals assignment example DB9 pin DB25 pin Signals assignment example Contacts I O Input 8 D_Fastening_OK 5 13 Tightening OK 1 NO RE1 OUTPUT RELAYS 2 C 3 NC Inpu...

Страница 36: ...ternal power supply cut the bridges 15 35 and 30 31 in the DB44 connector of the I O adaptor in order to disconnect 24V power supply DPCTouch Stanley Alpha Kappa I O adaptor DB44 male to DB9 female an...

Страница 37: ...Input 7 Input 8 Input 9 Input 10 Input 11 Input 12 In_COM In_COM Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Output 7 Output 8 Output 9 Output 10 Output 11 Output 12 Out_COM Out_COM 24V 24V...

Страница 38: ...N_COM 14 21 22 8 Out Com 0V 15 OUTPUTS Output 1 16 1 Torque Select 1 Output 2 17 2 Torque Select 2 Output 3 18 3 Torque Select 3 Output 4 19 25 4 Tool Disable Output 5 20 7 Tool Enable Output 6 21 8 D...

Страница 39: ...r settings real time monitoring Outputs are optically isolated Image message is overlapped with operating screen Press on the screen where Image button is situated top middle in order to initialize th...

Страница 40: ...mountztorque com 1080 N 11th St San Jose CA 95112...

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