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Chapter 4 Finishing the Installation

Perform the following if it has not been previously done:

1. Turn the radio

ON

at the control head and verify proper operation of all controls and

indicators. Radio operation in some installations require turning on the ignition. Perform a
complete operational check of the radio.

2. Dress the control and power cables out of the way to prevent damage (pull any excess cable

into the trunk area) securing with clamps and tie wraps where necessary.

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Содержание PM1200

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Страница 3: ...gineered or distributed in any manner without the express written permission of Motorola Furthermore the purchase of Motorola products shall not be deemed to grant either directly or by implication estoppel or otherwise any license under the copyrights patents or patent applications of Motorola except for the normal non exclusive license to use that arises by operation of law in the sale of a prod...

Страница 4: ...stallation is per Antenna Installation on page 2 13 of this manual Be sure that Product Safety and RF Safety Booklet enclosed with this radio is available to the end user upon completion of the installation of this radio Before using this product the operator must be familiar with the RF energy awareness information and operating instructions in the Product Safety and RF Exposure section in the us...

Страница 5: ... State Law Rights xii IV How To Get Warranty Service xii V What This Warranty Does Not Cover xii VI Patent And Software Provisions xiii VII Governing Law xiii Chapter 1 Introduction 1 1 1 1 Mobile Radio Description 1 1 1 1 1 Dimensions 1 1 1 2 1 Remote Mount Configuration 1 2 1 3 Tools Required for PM1200 Installations 1 2 Chapter 2 Standard Configurations 2 1 2 1 Planning the Installation 2 1 2 2...

Страница 6: ...crophone Hang Up Clip 3 3 3 5 1 Standard Hang Up Clip 3 3 3 5 2 Handheld Hang Up Box 3 3 3 6 Ignition Sense Wiring 3 3 3 6 1 Ignition Sense Wiring Installation 3 3 3 7 Option Board 3 4 Chapter 4 Finishing the Installation 4 1 Appendix A Replacement Parts Ordering A 1 A 1 Basic Ordering Information A 1 A 2 Motorola Online A 1 A 3 Mail Orders A 1 A 6 Parts Identification A 2 A 7 Product Customer Ser...

Страница 7: ...er Rear Accessory Connector Pin Configuration 2 5 Figure 2 7 Trunnion Orientation for 120W Radios 2 6 Figure 2 8 120W Radio Mounting into Screw Mounted Trunnion 2 7 Figure 2 9 PM1200 Control Head 2 8 Figure 2 10 Control Head Installation Exploded View 2 9 Figure 2 11 Control Head Rear View 2 9 Figure 2 12 Transceiver Exploded View 2 10 Figure 2 13 Gasket 2 11 Figure 2 14 Cabling Interconnect Diagr...

Страница 8: ...vi List of Figures October 2007 6880309U11 Notes ...

Страница 9: ...List of Tables vii 6880309U11 October 2007 List of Tables Table 2 1 Connector Pin Functions 2 3 ...

Страница 10: ...viii List of Figures October 2007 6880309U11 Notes ...

Страница 11: ...DMA Digital Dual Mode TDMA Digital Dual Mode Single Sideband Global Positioning Satellite Capable Amplitude Companded Sideband ACSB Digital Dispatch Programmable Digital Interconnect Digital Multi Service 9600 Capable TDMA FDMA Frequency Division Multiple Access TDMA Time Division Multiple Access Position 9 Primary System Type Conventional Privacy Plus Clear SMARTNET Advanced Conventional Stat Ale...

Страница 12: ...October 2007 6880309U11 Notes x ...

Страница 13: ...eparate agreement between MOTOROLA and the original end user purchaser MOTOROLA does not warrant the installation maintenance or service of the Product MOTOROLA cannot be responsible in any way for any ancillary equipment not furnished by MOTOROLA which is attached to or used in connection with the Product or for operation of the Product with any ancillary equipment and all such equipment is expre...

Страница 14: ...amage from improper testing operation maintenance installation alteration modification or adjustment D Breakage or damage to antennas unless caused directly by defects in material workmanship E A Product subjected to unauthorized Product modifications disassemblies or repairs including without limitation the addition to the Product of non Motorola supplied equipment which adversely affect performa...

Страница 15: ...he lifetime of the Product or parts as established by MOTOROLA MOTOROLA will have no liability with respect to any claim of patent infringement which is based upon the combination of the Product or parts furnished hereunder with software apparatus or devices not furnished by MOTOROLA nor will MOTOROLA have any liability for the use of ancillary equipment or software not furnished by MOTOROLA which...

Страница 16: ...October 2007 6880309U11 xiv CommercialWarranty Notes ...

Страница 17: ...d Figure 1 4 show the basic dimensions of the transceiver When installing the radio make sure to plan the installation carefully and leave additional room in the rear of the radio for cabling and accessory connections in the front of the radio for access controls and cabling and to the sides of the radio so that you may access and install the trunnion wing screws Figure 1 1 Front View of Remote Mo...

Страница 18: ...ceiver is mounted by means of a trunnion or other mounting hardware If the transceiver is located in a car trunk be sure that secure mounting and sufficient cooling are provided Do not cover the transceiver with baggage blankets etc For details on these configurations see Section 2 2 1 on page 2 6 1 3 Tools Required for PM1200 Installations Tool Part Number RF cable tool HLN6695_ Roto Torq adjusta...

Страница 19: ...nd accessories Plan wire and cable runs to provide maximum protection from inching crushing and overheating 2 1 1 Installation Examples Your mobile two way radio offers various methods of installation for remote mount see Figure 2 1 through Figure 2 3 CAUTION Before installing any electrical equipment check the vehicle manufacturer s user manual The installation of this device should be completed ...

Страница 20: ...e High Power with pinouts Figure 2 5 Remote Control Head Pinouts BATTERY FUSE FUSE LIGHT RELAY HORN RELAY EMERGENCY SWITCH SPEAKER ANTENNA CONNECTION REMOTE MOUNT CONTROL CABLE CONTROL HEAD MIC MIC CLIP TRANCEIVER POWER CABLE PLUG Antenna Connector 20 Pin Accessory Connector Jack Power Connector Accessory Connector Kit ...

Страница 21: ...output of a modem The nominal input level is 150mVrms for 60 deviation The impedance is greater than 25kΩ 6 Digital In 3 This is a digital input only Function depends on dealer programming See Note 4 7 Ground Used as ground for both analog and digital signals 8 Digital In Out 4 This is a digital input output depending on dealer programming See Notes 1 2 9 Digital In 5 with Wakeup Emergency This is...

Страница 22: ...e 2 1 Connector Pin Functions Pin Function Description NOTE 1 Digital Input 4 7 kΩ Internal Pull Up Resistor to 5V Maximum Input Voltage accepted as Low 0 6V Minimum Input Voltage accepted as High 3 0V NOTE 2 Digital Output 4 7kΩ Internal Pull Up Resistor to 5V Maximum Current when Output Low 10mA Maximum Voltage when Output Low 0 5V 10mA NOTE 3 High Current Digital Output 4 7kΩ Internal Pull Up R...

Страница 23: ... surface where the radio could be partially submersed in water This is especially important if the cab area of the vehicle is cleaned by spraying with water If the radio sits in water for a length of time moisture may seep inside the radio and damage the electronic components CAUTION DO NOT allow water to stand in recessed areas of vertically mounted radios Remove any moisture immediately to preve...

Страница 24: ...g of this section and is accessible for servicing maintenance as well as cabling A typical mounting location recommended by Motorola is in the vehicle s trunk See Figure 2 5 or Figure 2 4 for a remote installation CAUTION Before installing any electrical equipment check the vehicle manufacturer s user manual The installation of this device should be completed by an authorized servicer or installer...

Страница 25: ...you have marked for permanent installation 3 Secure the transceiver trunnion with the self drilling screws provided see Figure 2 7 and Figure 2 8 4 Transceiver trunnion HKLN4342_ See Figure 2 8 After mounting the trunnion to the vehicle using the screws provided insert the radio into the trunnion Secure the radio by firmly installing the ten HSM4x8 SUS screws and FW4 AL plain washer provided Figur...

Страница 26: ... accessories nor disturb passenger seating or leg room The control head must be within convenient reach and viewing of the user If the trunnion is mounted on a plastic dashboard all four mounting screws should penetrate the dashboard s supporting metal frame If that is not possible use a metal backing plate not supplied to strengthen the installation Install the control unit as follows 1 Use doubl...

Страница 27: ...xploded View Figure 2 11 Control Head Rear View DASHBOARD TRUNNION IMPORTANT USE A METAL BACKING PLATE NOT SUPPLIED IF MOUNTING TRUNNION ON A PLASTIC DASHBOARD DRILL FOUR 5 32 HOLES IN DASHBOARD USE FOUR MOUNTING SCREWS ON ALL INSTALLATIONS ADJUST THE CONTROL HEAD TO DESIRED ANGLE AND SECURE WITH KNOB SCREW ...

Страница 28: ...ransceiver 1 Referring to Figure 2 12 at the transceiver end insert the remote mount cable plug into the mating connector red color connector on the adapter unit Figure 2 12 Transceiver Exploded View 2 Neatly bundle the exposed cable wiring and then install the cable strain relief plate and gasket into place using the supplied four screws 3 Tighten the supplied four screws with suggested torque va...

Страница 29: ...ing accepted industry methods and standards Be sure to grommet the firewall hole to protect the cable Make sure the 40 amp for 120W fuse is attached in the fuseholder Connect the red lead of the radio power cable to the positive battery terminal Connect the black lead to a convenient solid chassis ground point DO NOT connect the black lead directly to the battery s negative terminal ...

Страница 30: ...C R E W O P O I D A R T O H Y R E T T A B D E R L O R T N O C O I D A R E L B A C R E K A E P S L A N R E T X E O I D A R D A E H L O R T N O C R E T T I M S N A R T L O R T N O C E L B A C E N O H P O R C I M D N U O R G K L B E L B A C R E W O P O I D A R O I D A R R E V I E C S N A R T R A E R R O T C E N N O C B I E S U F 4A A y r a m i r p k c a l b e h t a i v n o i t c e n n o c s i s s a h...

Страница 31: ...hicle with transmitting antenna should be 5 0 feet and recommended for trunk lid installation for optimum performance 3 Ensure that the antenna cable can be easily routed to the radio Route the antenna cable as far away as possible from any vehicle electronic control units and associated wiring 4 Check the antenna location for any electrical interference NOTE Any two metal pieces rubbing against e...

Страница 32: ... collar back against the flange Insert the antenna cable plug s pin fully into the radio jack but do not engage the threads 5 Ensure that the plug s and jack s interlocking features are fully seated Check this by grasping the crimp on the cable jack rotating the cable and noting any movement If the features are seated correctly there should be NO movement 6 Finger tighten the antenna cable plug s ...

Страница 33: ...e Installation 2 15 Figure 2 16 Mini UHF Connector Tool 2 5 Completing the Installation Complete the installation by connecting the speaker and power wires and plugging in the microphone cable handheld control unit 1 Squeeze Firmly Together HLN6695_ 2 Tig h t e n ...

Страница 34: ...October 2007 6880309U11 2 16 Standard Configurations Notes ...

Страница 35: ... comes with the kit Connect the emergency switch wires to a ground pin and a emergency pin 3 3 Horn External Alarm Relay Installation Mount the horn relay in a suitable location normally under the dash Connect the relay contacts across the horn ring switch typically found in the steering column Connect the two control wires to a SW B pin and a Programmable output pin on the 20 pins accessory conne...

Страница 36: ...eaker mounting bracket as a template to mark the mounting hole locations 2 Use the self drilling screws provided to fasten the trunnion 3 Attach the speaker and fasten to the trunnion with two wing screws 4 Route the speaker wires under the carpet or floor covering or behind the kick panels Be sure the wires are out of the way and will not be snagged and broken by the occupants of the vehicle Figu...

Страница 37: ...th the male pin to the accessory cable connector at the rear of the radio or cable harness as shown in Figure 2 4 Open the accessory cable connector and connect the HUB control wire to location 3 of the accessory connector Connect the other control wire from the HUB to a convenient solid chassis ground point 3 6 Ignition Sense Wiring 3 6 1 Ignition Sense Wiring Installation Please refer to the fig...

Страница 38: ... Keep them for later use 3 Handle the interface board and option board by the edges only and take them out from the antistatic bag 4 Attach the foam to the Interface Board as shown in Figure 3 2 Separate the adhesive cover from the bottom of the provided foam first Please take note that there are two foams The foam on the Interface Board is thinner Figure 3 2 Paste Foam to Interface Board 5 Separa...

Страница 39: ... in Figure 3 4 Separate the adhesive cover from the bottom of the thicker foam first It should be behind the connector Figure 3 4 Paste Foam to Option Board 8 Attach the option board to the Interface Board as shown in Figure 3 5 Figure 3 5 Installation Option Board to Interface Board OPTION BOARD FOAM OPTION BOARD FOAM OPTION BOARD ...

Страница 40: ...roperly You can compress the cover and chassis together to squeeze the foam into place and make torquing the screws easier 10 Using a CR V PH2 torque driver fasten the 7 binding head screws M3X6 SUS B to the top cover Follow the sequence as shown in Figure 3 6 Torqued to 5 6 in lbs Figure 3 6 Top Cover Screws Sequence 1 2 5 4 6 7 3 ...

Страница 41: ... verify proper operation of all controls and indicators Radio operation in some installations require turning on the ignition Perform a complete operational check of the radio 2 Dress the control and power cables out of the way to prevent damage pull any excess cable into the trunk area securing with clamps and tie wraps where necessary ...

Страница 42: ...October 2007 6880309U11 4 2 Finishing the Installation Notes ...

Страница 43: ...model number in which the part is used The PM1200 Mobile Radio Basic Service Manual Motorola publication part number 6871241L01 includes complete parts lists and parts numbers A 2 Motorola Online Motorola Online users can access our online catalog at https businessonline motorola com To register for online access Domestic customers please call 800 814 0601 U S and Canada International customers pl...

Страница 44: ...s Radio Products and Services Division United States and Canada 1 800 622 6210 A 6 Parts Identification Radio Products and Services Division United States and Canada 1 800 422 4210 menu 3 A 7 Product Customer Service Customer Response Center Non technical Issues 1 800 247 2346 FAX 1 800 247 2347 The Radio Products and Services Division RPSD was formerly known as the Customer Care and Services Divi...

Страница 45: ...d used to transfer transmit and receive audio data CODEC See coder decoder coder decoder A device that encodes or decodes a signal CPS See Customer Programming Software Customer Programming Software Software with a graphical user interface containing the feature set of an radio D A See digital to analog conversion DAC See digital to analog converter default A pre defined set of parameters digital ...

Страница 46: ...sident in non volatile memory and as such is more difficult to change than code executed from RAM FGU See frequency generation unit flash A non volatile memory device similar to an EEPROM Flash memory must be erased and reprogrammed in blocks instead of one byte at a time FLASHcode A 13 digit code which uniquely identifies the System Software Package and Software Revenue Options that are enabled i...

Страница 47: ... oscillator Master In Slave Out SPI data line from a peripheral to the MCU Master Out Slave In SPI data line from the MCU to a peripheral MCU See microcontroller unit MHz See Megahertz Megahertz One million cycles per second Used especially as a radio frequency unit microcontroller unit Also written as µC A microprocessor that contains RAM and ROM components as well as communications and programmi...

Страница 48: ... The portion of the electromagnetic spectrum between audio sound and infrared light approximately 10 kHz to 10 GHz radio frequency power amplifier Amplifier having one or more active devices to amplify radio signals RAM See random access memory random access memory A type of computer memory that can be accessed randomly that is any byte of memory can be accessed without touching the preceding byte...

Страница 49: ...Peripheral Interface squelch Muting of audio circuits when received signal levels fall below a pre determined value With carrier squelch all channel activity that exceeds the radio s preset squelch level can be heard SRAM See static RAM Standby mode An operating mode in which the radio is muted but still continues to monitor data static RAM A type of memory used for volatile program data memory th...

Страница 50: ...VCO See voltage controlled oscillator VHF Very High Frequency voltage controlled oscillator An oscillator in which the frequency of oscillation can be varied by changing a control voltage VSWR Voltage Standing Wave Ratio Term Definition ...

Страница 51: ...es 2 1 models photos of 2 8 remote mount 1 2 D dash mount radio dimensions 1 1 E Emergency 3 1 emergency footswitch 3 1 emergency pushbutton 3 1 external alarm see also Horn relay or Light relay F footswitch emergency 3 1 H horn relay 3 1 I installation examples 2 1 L leads black 2 11 light relay 3 1 M microphone hang up box 3 3 hang up clip standard 3 3 mounting configurations 2 5 remote 1 2 2 6 ...

Страница 52: ...ndex 2 October 2007 6880309U11 S speaker connecting 2 15 mounting 2 15 3 2 T tools required 1 2 trunnion 2 8 120W radios 2 6 bracket for speaker 3 2 diagrams 2 9 orientation 2 5 2 6 remote mount 1 2 2 6 ...

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