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Operation Manual

rev. 1.0 of 19.11.2018

-7-

MasterCut 120 CNC MOST

Plasma Cutter

General maintenance (daily):

• 

check the condition of cables and connections, replace if necessary,

• 

check the condition of high-speed torch parts. If necessary, replace it with new ones. It is recommen

-

ded that simultaneous replacement of used nozzles and electrodes is performed.

• 

check condition of plasma torch, replace if necessary,

• 

check condition and operation of the cooling fan; keep the cooling air inlet and outlet openings clean,

• 

keep the device clean.

Periodic maintenance (every 3 months at least)

Periodic maintenance frequency can be increased depending on the environment conditions

of the device location:

• 

using the vacuum cleaner to remove dust from the outside of the housing and from the inside of the 

cutter - do not use compressed air cutter for cleaning,

• 

check and tighten all the screws,

• 

check the state of all electrical contacts and correct if necessary.

Mandatory device checks

According to the Labour Code provisions: „All responsibility for the safe use of machinery and equipment 

shall be borne by the owner.”

This results in the obligation to perform periodic and post-repair checks and inspections of equipment. The 

scope of these tests is defined by PN-EN 60974- standard.

Periodic tests are carried out at least once a year (legal basis PN-EN ISO 17662 clause 

4.2), and post-repair tests after each repair that restored welding functionality (legal basis: PN-EN 60974-4 

clause 4.6). 

All above services re performed by the technical support of 

RYWAL-RHC.

    

       UWAGA!

Sieć zasilająca i sprężone powietrze musi być odłączona od urządzenia przed każdą czynnością konserwacyj

-

ną i serwisową. Po każdej naprawie wykonać odpowiednie sprawdzenie w celu zapewnienia bezpieczeństwa 

użytkowania.

3. Installation and use

The user is responsible for connecting the cutter in accordance with the operating instructions. In the event 

of electromagnetic interference, the user should rectify the cause. In the event of repeated problems, con

-

tact the manufacturer.

Before using the equipment, operator should estimate the possible impact of disturbances on the environ

-

ment, in particular the presence of persons with pacemakers or hearing aids.

Work with a plasma generator is acceptable, but it must meet certain requirements. It is recommended to 

use a unit with an asynchronous generator. If the aggregate does not provide adequate power, this results in 

lowering the arc parameters or turning off the cutter.

Ground cable

It is recommended to use wires as short as possible, placed close to each other, preferably on the floor level 

or as close to it as possible.

Содержание MasterCut 120 CNC

Страница 1: ...NC MOST Before starting work every person using or responsible for maintenance work on this device should familiarize with the entire content of these operating manual This will optimize the use of de...

Страница 2: ...al 3 3 Installation and use 7 4 Technical data and accessories 8 5 Requirements for compressed air supply 9 6 The main parts of the device 10 7 Torches 11 8 Starting work 17 9 Cutting tips 17 10 Probl...

Страница 3: ...specialized company Do not dispose of worn out equipment with domestic waste 2 Health and Safety Manual Use and maintenance of plasma cutter may be dangerous To avoid accidents user must observe heal...

Страница 4: ...orch against other persons Keep a fire extinguisher close to the cutting location After finishing cutting check work station against fire hazard Do not cut without proper eye protection Pay attention...

Страница 5: ...ot place or use this device on an inclined surface of more than 15 do not use the device for pipe defrosting the device needs to be located in a place with free clean air circulation free clean air ci...

Страница 6: ...n compliance with the safety conditions applicable to renovation equipment The device is marked with the S sign which means the possibility of working in an environment with an increased risk of elect...

Страница 7: ...scope of these tests is defined by PN EN 60974 standard Periodic tests are carried out at least once a year legal basis PN EN ISO 17662 clause 4 2 and post repair tests after each repair that restore...

Страница 8: ...ficient and adequate before cutting starts check the condition of the cables and repair or replace them in case of damage make sure to use correct spare parts for your plasma torch 4 Technical data an...

Страница 9: ...an additional air dryer at the device inlet e g AT 1000 Complaints on quick parts wears or short circuit in plasma cutter torch where no additional air dryer was installed will be considered negativel...

Страница 10: ...Cutting current values display A7 LED indicates overheating of the device In this case leave the device turned ON to cool down A8 Error LED 1 Flashing no nozzle cover or cover fitted incorrectly 2 Li...

Страница 11: ...0 CNC Pos Code Name Quantity 3 607610 5792 Swirl ring 45 85A Max Life 1 5 607610 5794 Electrode 45 125A 10 6 607610 5795 Nozzle 45A PrecisionCut 2 7 607610 5796 Nozzle 45A 2 8 607610 5797 Nozzle 65A 2...

Страница 12: ...M 125 5 607610 5794 Electrode 45 125A M 125 6 607610 5795 Cutting Tip 45A Precision Cut M 125 7 607610 5796 Cutting Tip 45A M 125 8 607610 5797 Cutting Tip 65A M 125 9 607610 5798 Cutting Tip 85A M 12...

Страница 13: ...hine Torch M 70 1 3m Coaxial MasterCut 120 607610 6132 CNC 1 607610 5934 Cable Package 6 7 m M 70 1a 607610 5790 Machine Torch Head M 70 2 607610 5791 O Ring Torch Head M 70 3 607610 5830 Fibreglass P...

Страница 14: ...0 of 19 11 2018 14 MasterCut 120 CNC MOST Plasma Cutter Hand torch H 125 Gas cooling Duty Cykle 60 40 125 A Gas Air N2 Gas pressure 5 0 6 0 bar Gas flow 295 l min Ignition bez HF without HF Figure 5 M...

Страница 15: ...iption 5926 Hand Torch H 125 6m Coaxial 6071 MasterCut 120 CNC 1 5816 Starter kit M 125 1a 5790 Torch Head H 125 handle 2 5927 O Ring Torch Head M 125 2a 5011 Handle with switch H 125 3 5967 Switch H...

Страница 16: ...17 Shield Cap 45 85A H 125 13 5818 Shield Cap 100 125A H 125 14 5916 Tip 65 85A gouging H 125 15 5917 Tip 100A gouging H 125 15 5918 Tip 125A gouging H 125 16 5919 Shield gouging H 125 17 5872 Bevel T...

Страница 17: ...cuts in 15 seconds after being switched on by pressing the button A15 cutting with a hand torch Cutter operates according to the following scheme A Starting the device with A12 switch and cutting curr...

Страница 18: ...exceeds 3mm Figure 6 Holes piercing method in the material surface and in the corners For cutting corners it is recommended to use a long nozzle and electrode Cutting speed is smaller when cutting in...

Страница 19: ...e 7 excessive cutting current for the parts in use excessive material thickness incorrect connection of the grounding cable with material Plasma arc is unstable and shoots or suddenly goes out nozzle...

Страница 20: ...Operation Manual rev 1 0 of 19 11 2018 20 MasterCut 120 CNC MOST Plasma Cutter 11 Electrical scheme Figure 8 MasterCut 120 CNC MOST Electrical scheme...

Страница 21: ...panel 1 5 7 155 225 Power cable clip 1 6 7 253 465 C Pressure regulator 1 7 7 232 742 Power switch 1 8 8 462 635 Reduction air 1 9 8 123RM 358 Gas hose holder 1 10 8 122RM 680 A Fan assembly 1 11 8 1...

Страница 22: ...y 1 29 W 496RM 545 Front PCB 1 30 8 062RM 616 A Upper floor 1 31 7 624 122 Connector 1 32 W 496RM 228 1 PCB CNC interface 1 33 7 253 046 Gas valve 1 34 7 624 344 Assembly part L shape 1 35 7 724 024 A...

Страница 23: ...produced in accordance with the standard PN EN 60974 1 2012 PN EN 60974 10 2014 The devices are subject to constant changes and improvements Subject to change This EC declaration of conformity relates...

Страница 24: ...lecka 22 E tel fax 91 482 36 66 91 482 36 78 04 464 Warszawa ul Che m y ska 180 tel 22 331 42 90 fax 22 331 42 91 42 200 Cz stochowa ul Warszawska 285 287 tel fax 34 324 39 98 324 60 61 31 752 Krak w...

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