The Specialist In Drum Handling Equipment
Model # 195A-A
Kontrol-Karrier with Air Power Tilt
Operator’s Manual for Morse Models 195A-A
Serial Number 298276 to 321083
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc.
Form PL195A-A (298276-321083)
(Updated 22 Mar., 2022)
4
Assembly Instructions
1. Remove the metal screw-plug on top of the speed reducer.
2. Look into the hole to verify oil is in the speed reducer.
3. Install the plastic vent-plug in place of the metal screw-plug to allow internal
pressure to equalize with atmospheric pressure.
4. Air motor requires 20 PSI at 22 SCFM. Operating the air motor at higher
pressures will reduce the life of the air motor and power transmission
components.
5. Prior to initial use, inspect all moving parts and test rotation of saddle
assembly. Inspect ratchet web straps for proper operation. Perform
necessary load test, inspections, operator training, etc. as prescribed in the
ANSI/ASME B30.20 standard.
Operating Instructions
1. With Kontrol-Karrier standing on the floor, lower hoist and engage hoist hook
into the lifting eye.
2. Raise hoist to lift Kontrol-Karrier clear of floor and move it to the drum.
3. Position Kontrol-Karrier at a height which aligns the saddle band with the
center of the drum. Swing open ratchet hinge plate and strap hinge plates.
4. With the ratchet straps hanging freely, push Kontrol-Karrier against the drum
to surround the drum with the saddle band.
5. Drape the straps across the front of the drum and thread each strap through
slot in ratchet. Operate ratchet to tighten straps against the drum.
6. Raise hoist and position the drum at the pouring station.
7. Pour the drum by pressing the “pour forward” button on the pendant (item 4).
8. After pouring is completed, rotate the drum back to vertical position and
lower hoist to return drum to floor.
9. To remove drum: Operate the ratchet to loosen each web strap around the
drum. Release straps from ratchets and swing open hinge plates.
Maintenance
1. Inspect oil level in gear box / speed reducer and fill with high quality,
synthetic lubricant for gears if necessary. Use
Klubersynth UH1 6-460
(#096060)
or equivalent.
2. Periodically inspect all moving parts, framework, ratchet, straps and contact
areas for signs of wear, fatigue, or loosening. The web strap should be
removed from service & replaced if any of the following are visible:
•
Acid or caustic burns
•
Melting or charring of any part of the strap
•
Holes, tears, cuts, snags or embedded articles
•
Broken or worn stitching in load bearing splices
•
Excessive abrasive wear
3. Perform all inspections, load tests, and maintenance according to the ANSI/
ASME B30.20 standard.
4. Ensure all labels are in place. Product labels should be inspected
periodically and cleaned as necessary to maintain good legibility. Please
contact Morse Mfg. Co. for replacement labels.
