The Specialist In Drum Handling Equipment
195 Series
Kontrol-Karriers with AC Power Tilt
Operator’s Manual for Morse Models 195A-1-115, 195A-3-230, 195A-1-220-50 and 195A-3-460
Serial Number 285276 to 296110
Copyright 2018 - Morse Mfg. Co., Inc.
Form PL195A-AC (285276-296110)
(Updated 6 Feb, 2018 3:32 PM)
4
Assembly Instructions
Remove the metal screw-plug on top of the speed reducer.
1.
Look into the hole to verify oil is in the speed reducer.
2.
Install the plastic vent-plug in place of the metal screw-plug to allow internal
3.
pressure to equalize with atmospheric pressure.
Consult an electrician to complete the wiring into the control box.
4.
Prior to initial use, inspect all moving parts and test rotation of saddle
5.
assembly. Inspect ratchet web straps for proper operation. Perform
necessary load test, inspections, operator training, etc. as prescribed in the
ANSI/ASME B30.20 standard.
Operating Instructions
1. With Kontrol-Karrier standing on the floor, lower hoist and engage hoist hook
into the lifting eye.
2. Raise hoist to lift Kontrol-Karrier clear of floor and move it to the drum.
3. Position Kontrol-Karrier at a height which aligns the saddle band with the
center of the drum. Swing open ratchet hinge plate.
4. With the ratchet straps hanging freely, push Kontrol-Karrier against the drum
to surround the drum with the saddle band.
5. Drape the straps across the front of the drum and place each strap between
clevis and secure with pin. Operate ratchet to tighten straps against the
drum.
6. Raise hoist and position the drum at the pouring station.
7. Pour the drum by pushing forward button on the control pendant (item 24).
8. After pouring is completed, rotate the drum back to vertical position and
lower hoist to return drum to floor.
9. To remove drum: Operate the ratchet to loosen each web strap around the
drum. Release both straps from clevis and swing open ratchet hinge plate.
Maintenance
1. Inspect oil level in gear box / speed reducer and fill with high quality, synthetic
lubricant for gears if necessary. Use
Klubersynth UH1 6-460 (#096060)
equivalent.
2. Periodically inspect all moving parts, framework, ratchet, straps, fasteners and
contact areas for signs of wear, fatigue, or loosening. The web strap should be
removed from service & replaced if any of the following are visible:
•
Acid or caustic burns
•
Melting or charring of any part of the strap
•
Holes, tears, cuts, snags or embedded articles
•
Broken or worn stitching in load bearing splices
•
Excessive abrasive wear
3. Perform all inspections, load tests, and maintenance according to the ANSI/
ASME B30.20 standard.
4. Ensure all labels are in place. Product labels should be inspected periodically
and cleaned as necessary to maintain good legibility. Please contact Morse
Mfg. Co. for replacement labels.
