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Mono FG030, Инструкция по установке и эксплуатации

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FG030-UK-MAN-0100

 (

Rev. A21

)

MONO

1

Chapter 1

 Installation and Operation Manual

1. Introduction

1.1. The MONO Table Top Fryer

MONO Equipment's Table Top Fryer provides the perfect solution for a small business with limited space but wants 
to produce high-quality, professionally baked doughnuts.

This table-top fryer incorporates the essential functions and features needed to produce finger, ball, and ring-shaped 
doughnuts in a compact machine.

Features:

Output up to 500 doughnuts per hour.

Available with turnover (lane), immersion, or float frying facilities 

–

Easily lower and raise doughnuts into oil/fat

Suitable for an 18-inch x 15-inch tray size

Manufactured in hygienic stainless steel for quick and easy cleaning

Easily removable control box with: 

–

Adjustable thermostat to ensure the correct temperature

–

Automatic overheat protection (trips the power)

–

Digital timer with start/stop/pause buttons

–

Mains power and heat on/off indication lights

–

Manual reset button (in the hole on the side)

Quick-drain mesh frying screens

Drain tap

Adjustable feet

Содержание FG030

Страница 1: ...ev A21 September 2021 EN Product Version 2021 design with digital timer UK specifications 240 Vac single phase or 415 Vac three phase Optional 5 tray base Product Serial Number Tabletop Doughnut Fryer Installation and Operation Manual ...

Страница 2: ...new equipment read the instruction manual carefully and pay special attention to information marked with the following symbols Warning Indicates a hazardous situation which if not avoided could result in death or severe injury Warning Indicates a hazardous situation which if not avoided could result in death or severe injury Caution Indicates a hazardous situation which if not avoided could result...

Страница 3: ...o BS 7671 2018 Guidance Note 8 8 13 Other locations of increased risk It is recognised that there may be locations of increased risk of electrical shock other than those specifically addressed in Part 7 of BS 7671 Examples of such locations could include laundries where there are washing and drying machines in close proximity and water is present and commercial kitchens with stainless steel units ...

Страница 4: ...iii MONO FG030 UK MAN 0100 Rev A21 Installation and Operation Manual Title Pages EU Declaration of Conformity Certificate ...

Страница 5: ...1 1 The MONO Table Top Fryer 1 Chapter 2 Safety 2 1 Safety notices 5 Chapter 3 Installation 3 1 Installation notes 7 Chapter 4 General Operations 4 1 Overview of the control box 8 4 2 Operating the digital timer 8 Chapter 5 Turnover Frying Method 5 1 Preparation for turnover frying 9 5 2 Turnover frying 9 Chapter 6 Float Frying Method 6 1 Preparation for float frying 10 6 2 Float frying 10 ...

Страница 6: ...specifications 12 8 3 Mechanical specifications 12 8 4 Environmental specifications 12 Chapter 9 Dimensional Drawings 9 1 Tabletop fryer dimensions 13 Chapter 10 Maintenance 10 1 Safety messages 14 10 2 General cleaning 14 10 3 Draining cooking oil and molten fat 14 10 4 Resetting the safety thermostat 15 Chapter 11 Service and Spares 11 1 Service 16 11 2 Spares 16 Appendix A Safe Emptying and Cle...

Страница 7: ...in a compact machine Features Output up to 500 doughnuts per hour Available with turnover lane immersion or float frying facilities Easily lower and raise doughnuts into oil fat Suitable for an 18 inch x 15 inch tray size Manufactured in hygienic stainless steel for quick and easy cleaning Easily removable control box with Adjustable thermostat to ensure the correct temperature Automatic overheat ...

Страница 8: ...Installation and Operation Manual Chapter 1 Figure 1 1 Features A Drainer B Feeder C Control box D Oil fat tank with heating elements E Optional 5 tray base FG030 X02 F Drain tap G Upper hooks H Handles 4 off I Lower hooks J Tray hook ...

Страница 9: ...0 UK MAN 0100 Rev A21 MONO 3 Chapter 1 Installation and Operation Manual Figure 1 2 Turnover frying accessories 5 lanes A Tray lift cradle B Separator splitter box C Turnover device D Segregated 5 lane tray ...

Страница 10: ...MONO FG030 UK MAN 0100 Rev A21 Installation and Operation Manual Chapter 1 Figure 1 3 Immersion and float frying accessories open tank A Tray lift cradle B Carrier C Element guard spider D Perforated tray ...

Страница 11: ...ork is commenced Warning Before using the fryer Check that all cover panels are fitted and secured with bolts or screws Check that all guards are fitted and secured with bolts or screws unless protected by a safety switch If the fryer is damaged or malfunctioning Stop using the fryer Do not attempt any repairs to the fryer Contact the Service Department of Mono Equipment for advice Operate the fry...

Страница 12: ...nyone undergoing training must be under direct supervision No one under the age of 16 may operate the fryer No loose clothing or jewellery are to be worn while operating the fryer Before emptying and cleaning the fryer See Appendix A No one under the age of 18 may clean this machine under any circumstances Do not store items on top of or near the fryer No unauthorised modifications to the fryer ar...

Страница 13: ...n canopy to remove convected heat and cooking smells Choose a canopy fitted with a grease trap The canopy should also extend a minimum of 300 mm 12 inches beyond each edge of the fryer and have its lowest point between 1980 mm 78 inches and 2740 mm 108 inches above the floor Warning This equipment is too heavy for a single person to lift Place the fryer on a table or bench strong enough to support...

Страница 14: ...ns 4 1 Overview of the control box Figure 1 1 Control panel features A Power on off indicator light B Heat on off indicator light C Digital timer with start stop pause confirm controls D Thermostatic control temperature setting 4 2 Operating the digital timer Figure 1 2 Instructions for the timer ...

Страница 15: ...lapse and an inferior product results 5 2 Turnover frying 1 Turn the thermostatic control to the required frying temperature and ensure that both indicator lights are on 2 Wait for all of the oil fat to be uniformly heated The Heat On light goes out after a few minutes but wait 45 to 60 minutes for best results 3 Slide a segregated 5 lane tray of doughnuts onto the tray lift cradle 4 Set the timer...

Страница 16: ...ghnuts should be proved on the frying screens to the required size and then placed in the fryer without being touched If moved onto the frying screens after proving they collapse and an inferior product results 6 2 Float frying 1 Turn the thermostatic control to the required frying temperature and ensure that both indicator lights are on 2 Wait for all of the oil fat to be uniformly heated The Hea...

Страница 17: ...tine stops any damage to the elements 6 Doughnuts should be proved on the frying screens to the required size and then placed in the fryer without being touched If moved onto the frying screens after proving they collapse and an inferior product results 7 2 Immersion frying 1 Turn the thermostatic control to the required frying temperature and ensure that both indicator lights are on 2 Wait for al...

Страница 18: ...ng Safety thermostat A single temperature device cuts power at 221 C 430 F See Resetting the safety thermostat for reset instructions Production capacity Up to 500 doughnuts per hour Fat oil tank capacity Approximately 40 litres to 50 mm 2 inches below the lip of the tank Allow for expansion when heating up from cold Weight Approximately 94 kg 207 lb This equipment is too heavy for a single person...

Страница 19: ...FG030 UK MAN 0100 Rev A21 MONO 13 Chapter 9 Installation and Operation Manual 9 Dimensional Drawings 9 1 Tabletop fryer dimensions ...

Страница 20: ... the oil to cool for 6 to 7 hours 2 Place a container under the drain tap 3 Drain out the contents of the oil tank into the container a Open the drain valve by turning the tap to on b Do not leave the tank draining and walk away The tank holds more than the container approximately 40 ltrs which needs replacing at regular intervals c Turn the tap off when the container is full d Replace the full co...

Страница 21: ...ety thermostat A safety device cuts the power to the fryer when the oil fat temperature exceeds safe limits To restore the power after the temperature drops a reset switch must be pressed 1 Allow the oil to cool to below 221 C 430 F 2 Press the reset button on the side of the control box A Reset button ...

Страница 22: ... the machine in all correspondence 11 2 Spares See Section 1 1 for the illustrations of the spares listed here Mono Equipment Limited Queensway Swansea West Industrial Park Swansea SA5 4EB United Kingdom email spares monoequip com Tel 44 0 1792 564039 Fax 44 0 1792 561016 Item description Part number Tap A900 34 443 Turnover device 030 06 00000 Tray lift cradle 030 07 00000 Hook 030 08 00500 Handl...

Страница 23: ...rocess to work effectively You should only carry out manual emptying and filtering of fryers when the oil has been cooled to 40 C 104 F or below A 2 Key messages Burns from hot oil can be very serious Oil takes only 6 7 minutes to heat up but can take 6 7 hours to cool down again A 3 What the law says The Health and Safety at Work etc Act 1974 the HSW Act places a duty on employers to ensure so fa...

Страница 24: ...nternal pipework back into the fryer Since this process is enclosed within the equipment the operator does not come into contact with hot oil greatly reducing any risk Portable oil filtering units semi automated units are not part of the fryer but sit alongside it The operator attaches an extension pipe to the fryer and the hot oil is drained into an enclosed container within the portable unit The...

Страница 25: ...eing drained at any time When you are draining large volumes of oil it is safer to drain off in smaller amounts This avoids overfilling the container and will reduce the chance of spillages when you move it Smaller amounts will also be easier to carry Place the container in a safe place where it cannot be contaminated with chemicals water or foreign bodies Place the container on top of a drip tray...

Страница 26: ...nly staff trained in the safe use of the cleaning chemicals and cleaning procedures for the fryer do this task Train staff in reporting procedures if they find the equipment is faulty or if they have experienced any prac tical difficulties with cleaning the fryer in their specific work environment Make staff aware of the reason for using suitable protective equipment ie gloves eye protection Compl...

Страница 27: ...FG030 UK MAN 0100 Rev A21 MONO v Appendix B Installation and Operation Manual B Electrical Drawings Figure 1 Power Circuit Diagram 030E25 00000 Sheet 4 ...

Страница 28: ...vi MONO FG030 UK MAN 0100 Rev A21 Installation and Operation Manual Appendix B Figure 2 Power Circuit Diagram 030E25 00000 Sheet 7 ...

Страница 29: ...FG030 UK MAN 0100 Rev A21 MONO vii Appendix B Installation and Operation Manual Figure 3 New Timer Version Component Layout 030E25 20001 ...

Страница 30: ...viii MONO FG030 UK MAN 0100 Rev A21 Installation and Operation Manual Appendix B Figure 4 New Timer Version Parts List 030E25 20002 3 Phase ...

Страница 31: ...FG030 UK MAN 0100 Rev A21 MONO ix Appendix B Installation and Operation Manual Figure 5 New Timer Version Parts List 030E25 20003 1 Phase ...

Страница 32: ...x MONO FG030 UK MAN 0100 Rev A21 Installation and Operation Manual Appendix B Figure 6 New Timer Version Control Circuit Diagram 030E25 20004 ...

Страница 33: ......

Страница 34: ...ined with a reputation for creating high quality innovative products can be traced back to its origins in 1947 MONO Equipment s comprehensive range of doughnut equipment is available in a variety of sizes to suit most businesses from the compact Table Top Fryer through to the ever popular Aztec Doughnut Fryer Manufactured in hygienic and easy to clean stainless steel these highly versatile fryers ...

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