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RHT2251-CC Hand Crimp Tool 

Doc No.  64001-4900 

Release Date: 10-15-04 

UNCONTROLLED COPY

 

Page 2 of 6 

Revision: A 

Revision Date: 10-15-04 

Note:

  The tamper proof ratchet action will not release the tool until it has been fully closed. 

Note

: Whenever crimping without the locator, make sure the seam of the terminal is oriented 

up or down in the tool if using unbrazed product, as this will provide higher pull force values. 

Figure 3 

WIRE 

PUNCH 
INSERT 

CONDUCTOR 

ANVIL 

TERMINAL 

LOCATOR 

CONDUCTOR 

PUNCH 

ANVIL 

INSERT 

WIRE STOP 
BUILT INTO 

TERMINAL 

Figure 2

 

TERMINAL 

WIRE 

 

OPERATION 

 

Open the tool by first closing the jaws sufficiently for the ratchet 
mechanism to release. 
 

Crimping Terminals 

 

1.  Adjust the locator up or down until the terminal being run sits flat 

and straight in the tool. 

2.  Position the terminal with the barrel facing up into the color-coded 

nest.  Make sure the end of the terminal fits into the locator 
pocket securely and the front edge of the barrel is flush against 
the front edge of the locator, (See Figure 1). 

3.  Partially close the tool to hold the terminal in place (See Figure 

2).

 

4.  Insert the properly stripped wire into the terminal barrel (See Figure 2 and 3).  The wire insulation will stop against the taper of the 

terminal.  Cycle the tool. 
 
 
 

5.  Remove the crimp and inspect for proper crimp location, and check for insulation closure.  Molex offers a Crimp Inspection 

Handbook for closed barrel industrial product.  See our website or contact your sales engineer. 

6.  If the insulation part of the crimp needs to be adjusted, first loosen the M4 screw on the bottom tool jaw, then insert a 3/32 hex 

wrench (supplied) into the bottom of the lower die (See Figure 4).  A clockwise (CW) rotation decreases insulation crimp while a 
counter-clockwise (CCW) rotation increases insulation crimp.  After adjusting retighten the M4 screw. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

LOCATOR 

JAWS OPEN 

POCKET OF 

LOCATOR 

Figure 1 

TERMINAL 

Содержание RHT 2251-CC

Страница 1: ...eans of evaluating the mechanical properties of the crimped connections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor Wire Size AWG UL 486 A UL 310 16 30 30 14 50 50 12 70 70 10 80 80 UL 310 Quick Disconnects Couplers UL 486 A Terminals Co...

Страница 2: ...color coded nest Make sure the end of the terminal fits into the locator pocket securely and the front edge of the barrel is flush against the front edge of the locator See Figure 1 3 Partially close the tool to hold the terminal in place See Figure 2 4 Insert the properly stripped wire into the terminal barrel See Figure 2 and 3 The wire insulation will stop against the taper of the terminal Cycl...

Страница 3: ...ming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by pressing the ratchet release lever See Figure 5 How To Adjust Tool Preload See Figure 5 Over the life of the tool it may be necessary to adjust tool handle preload f...

Страница 4: ...Conductor Crimp Nest Color Code AWG mm Mean Go No Go Crimp Inspection Marking 10 12 5 00 3 30 127 124 132 o Yellow 14 16 1 30 2 00 127 124 132 o Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such ...

Страница 5: ... REQUIRED FOR REPAIR ONLY MAIN SPRING SHOWN 2 9 PARTS LIST Item Order No Description Quantity 64001 4900 Hand Crimp Tool Fig 6 1 64000 0076 Repair Kit Springs Pins and E Rings 1 2 63810 0000 Handle 1 3 64001 4975 Locator Assembly 1 4 64001 4970 Tooling Kit 1 Tooling Kit Only 5 64001 4802 Conductor Punch 1 6 64001 4801 Conductor Anvil 1 7 64001 4904 Insert Punch 1 8 64001 4911 Insert Anvil 1 9 N A ...

Страница 6: ...he Tips ______________ Actual _____________ Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ______________ Range Conductor Nest 2 ___N A______ Actual ______________ Range Conductor Nest 3 ___N A______ Actual ______________ Technician ______________ Date of Calibration ______________ Calibration should be done every 5 000 ...

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