Hand Crimp Tool for Milli-Grid™ Crimp Terminal
Doc No: ATS-011010204
Release Date: 03-02-93
UNCONTROLLED COPY
Page 2 of 5
Revision: E
Revision Date: 04-14-08
CONDITIONS:
After crimping, the conductor profiles should measure the following (see notes on page 3).
Conductor Crimp
Insulation Crimp
Wire Size
Height (Ref)
Width (Ref)
Width (Ref)
Pull Force
Minimum
Profile
Terminal Series No.
AWG
mm
2
mm
In.
mm
In.
mm
In.
N
Lb. A B
24 0.20 0.55-0.65 .022-.026 1.00 .039
1.40
.055
29.4 6.60 X
26 0.13 0.53-0.63 .021-.025 1.00 .039
1.40
.055
19.6 4.40 X
28 0.08 0.52-0.62 .020-.024 1.00 .039
1.40
.055
9.8 2.20
X
50394
30 0.05 0.51-0.61 .020-.024 1.00 .039
1.40
.055
4.9 1.10
X
OPERATION
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool or die.
Open the tool by squeezing the handles together, at the end of the
closing stroke, the ratchet mechanism will release the handles, and the
hand tool will spring open.
Crimping Terminals
1.
Lift the locator blade and place the terminal into the correct die
profile (A or B), release the locator blade. Not all tools are equipped
with a locator or locator blade.
2.
Partially close the tool until the terminal is held in place. See Figure
1.
3.
Place a wire into the terminal and up against the locator
blade. See Figure 2. On tools without locators line the wire
up with the conductor and insulation grips visually.
4.
Close the tool until the ratchet releases.
5.
Lift the locator blade or wire stop up.
6.
Carefully remove the crimped terminal.
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
TERMINAL
PRE-STRIPPED WIRE
Figure 1
TERMINAL
Figure 2
LOCATOR
BLADE
CONDUCTOR
GRIPS
INSULATION
GRIPS
WIRE
LOCATOR
