Tool Kit for AviKrimp
Fully Insulated and-Insulated Quick Disconnect Flags
Doc No: ATS-6400188HM Release Date: 04-08-15
UNCONTROLLED COPY
Page 5 of 9
Revision: B
Revision Date: 06-17-15
Tool Calibration
A Certificate of Calibration (see last page) was supplied with the tool. To
recalibrate this tool, pin gauge measurements should be taken in each
conductor nest and compared to this chart. The tool should be
lubricated prior to recalibration to ensure consistent measurements.
Handle preload is factory set to 25-45 LBS. See How to Adjust Tool
Preload, see Figure 5 to recalibrate.
Nest Color Code
Wire Range
“X” Dimension Conductor Crimp
Crimp Inspection
Marking
Mean
Go
No Go
AWG
mm²
In.
mm
In.
mm
In.
mm
Yellow
10 - 12 5.00-3.30 .115 2.92 .112 2.84 .118 3.00
o
Warranty
This tool kit is for electrical terminal crimping purposes only. This tool kit is made of the best quality materials. All
vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30
days. Should such a defect occur, we will repair or exchange the tool kit free of charge. This repair or exchange
will not be applicable to altered, misused, or damaged tools.
CAUTION
: Molex crimp specifications are valid only when used with Molex terminals and tooling.
CAUTIONS
1.
Manually powered hand tools are intended for low volume or field repair. This tool is
NOT
intended for
production use. Repetitive use of this tool should be avoided.
2.
Insulated rubber handles are not protection against electrical shock.
3.
Wear eye protection at all times.
4.
Use only the Molex terminals specified for crimping with this tool.
CAUTION:
Repetitive use of this tool should be avoided.
Certification
Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for
customers to re-certify hand tools.
This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped
12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than
25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull
testing.
When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and
replaced.
This tool is very difficult to disassemble and reassemble. Customer repair is not recommended.
PIN GAUGE IN
CONDUCTOR CRIMP
“ Confining ” Crimp
X
