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Hand Crimp Tool Quick Disconnect, Female Crimp Terminals 

Doc No: ATS-638279300 

Release Date: 12-02-15

 

UNCONTROLLED COPY

 

Page 4 of 7 

Revision: B 

Revision Date: 02-08-21 

Locator Replacement 
 

See the parts list on the last page of this document for the proper locator order number. Follow the 
steps below to replace the locator: 

 

1.

 

Open the hand crimp tool and turn the tool upside down on the back side. 

2.

 

Remove the tightening lock nut. 

3.

 

Remove the locator assembly from the frame head. 

4.

 

To reinstall the new locator, make sure the hand tool is in the open position. 

5.

 

Replace the locator assembly into the frame head. 

6.

 

Reinstall the tightening lock nut. 

 
Remove and Install Tooling 
 

1.

 

Make sure the tool is in open position before removing or installing tooling. 

2.

 

The locator must be removed before removing or installing tooling. 

3.

 

Remove the M4 screw that is holding the upper tooling. 

4.

 

Remove or install upper tooling through the back side of the tool frame. 

5.

 

Install the M4 screw. Make sure the small markings on the front of the hand tool frame 
match up. See Figure 5. 

6.

 

Follow steps 3-5 for the lower tooling except through the 
front side of the tool frame and install the M3 screw. Be 
sure the small markings on the lower tooling line up 
with upper tooling. 

7.

 

Slowly close the tool handles to align upper and lower 
tooling together. Tighten the M4 screws and continue 
squeezing the tool handles until the hand tool swings 
open.  

8.

 

Reinstall the locator by following the instructions in the 
locator replacement section. 

 

MAINTENANCE 

 
It is recommended that each operator of the tool be made aware of and responsible for the following 
maintenance steps: See Figure 6. 
 

1.

 

Un-snap the 2 Snap-On plastic covers (front and back). 

2.

 

Remove dust, moisture and other contaminants with a clean 
brush or a soft, lint-free cloth. 

3.

 

Do not use any abrasive materials that could damage the tool. 

4.

 

Make certain all pins, pivot points and bearing surfaces are 
protected with a thin coat of high-quality machine oil. Do not oil 
excessively. The tool was engineered for durability, but like any 
other equipment, it needs cleaning and lubrication for a maximum 
service life of trouble-free crimping. Light oil (such as 30 weight 
automotive oil) used at the oil points every 1,000 crimps or 3 
months will significantly enhance the tool life. 

5.

 

Wipe excess oil from hand tool, particularly from crimping area. 
Oil transferred from the crimping area onto certain terminations 
may affect the electrical characteristics of an application. 

6.

 

When tool is not in use, keep the handles closed to prevent objects from becoming lodged in 
the crimping dies, and store the tool in a clean, dry area. 

 

 

LUBRICATION 

POINTS 

(BOTH SIDES) 

LIGHT OIL 

(EVERY 3 MONTHS 

OR 1,000 CRIMPS) 

Figure 6 

MATCH 

UP MARKS 

Figure 5 

MATCH 

UP MARKS 

M4 SCREWS 

Содержание 63827-9300

Страница 1: ... compliant When crimping to AWG type wires use tool 63811 1500 or 63811 1600 SCOPE Products Mini Fit Sr Male and Female Terminals crimped to 5mm2 and 6mm2 wire Terminal Series No Terminal Order No 3 Wire Size Insulation Diameter Strip Length IPC WHMA A 620 1 Terminal 2 mm Construction mm In mm In mm In 42815 42815 0010 42815 0012 42815 0011 42815 0019 6 37 x 0 45mm 4 00 4 20 157 165 3 50 5 30 0 14...

Страница 2: ...97 3 07 117 121 3 95 155 5 60 0 22 290 65 X 6 3 10 3 30 122 130 4 00 157 5 10 0 20 320 72 X 42817 5 2 97 3 07 117 121 3 95 155 5 60 0 22 290 65 X 6 3 10 3 30 122 130 4 00 157 5 10 0 20 320 72 X Tool Qualification Notes 1 Pull force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp CAUTION Install only Molex terminals listed...

Страница 3: ...op lever pushed in load the terminal into the proper nest opening marked with the wire gauge on the hand tool See Figure 2 4 Next release the wire stop lever allowing the wire stop to return to the crimping position 5 Insert the properly stripped wire through the terminal and against the wire stop See Figure 3 6 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has...

Страница 4: ... to align upper and lower tooling together Tighten the M4 screws and continue squeezing the tool handles until the hand tool swings open 8 Reinstall the locator by following the instructions in the locator replacement section MAINTENANCE It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps See Figure 6 1 Un snap the 2 Snap On plastic...

Страница 5: ...CW to increase handle force 4 To decrease handle force turn the eccentric axle clockwise CW 5 Line up the setting wheel matching the flat side with the flat edge of the axle so the wheel notch will drop onto the roll pin The numbers will display higher 6 Re install the M3 washer and M3 screw 7 Re crimp a new sample and check the crimp specifications or conduct a pull test after tool handle preload...

Страница 6: ...tion at all times 4 Use only the Molex terminals specified for crimping with this tool CERTIFICATION Molex does not certify or re certify hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only See the Molex website for the Quality Crimp Handbook for more information on pull testing If the tool does not meet minimum p...

Страница 7: ...mber Order Number Description Quantity REF 63827 9300 Hand Crimp Tool Figure 9 1 63827 9375 Locator Assembly 1 2 63810 0105 Spring Ratchet 1 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other tr...

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