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Hand Crimp Tool Quick Disconnect, Female Crimp Terminals 

Doc No: ATS-638279300 

Release Date: 12-02-15

 

UNCONTROLLED COPY

 

Page 2 of 7 

Revision: B 

Revision Date: 02-08-21 

CRIMP SPECIFICATION 

 
 

Terminal Series No. 

Bell Mouth 

Conductor Brush  

mm 

In. 

mm 

In. 

42815 
42817 

0.20-0.50  .008-.020  3.50-4.50  .140-.180 

 

Terminal Series No. 

Bend Up  Bend Down  Twist 

Roll 

Seam 

Degrees Max. 

Degrees Max. 

42815 

42817 

Seam shall not be 

open and no wire allowed 

out of the crimping area 

 
After crimping, the crimp profiles should measure the following: 
 

Terminal 

Series No. 

Wire Size 

Conductor Crimp 

Insulation Crimp 

Pull Force 

Minimum 

Profile 

Height (Ref) 

Width 

(Ref) 

Width (Ref) 

mm

2

 

mm 

In. 

mm 

In. 

mm 

In. 

Lb. 

42815 

2.97-3.07 

.117-.121 

3.95 

.155 

5.60 

0.22 

290 

65 

 

3.10-3.30 

.122-.130 

4.00 

.157 

5.10 

0.20 

320 

72 

 

42817 

2.97-3.07 

.117-.121 

3.95 

.155 

5.60 

0.22 

290 

65 

 

3.10-3.30 

.122-.130 

4.00 

.157 

5.10 

0.20 

320 

72 

 

 
Tool Qualification Notes 
 

1.

 

Pull force should be measured with no influence from the insulation crimp. 

2.

 

The above specifications are guidelines to an optimum crimp. 

 

CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects 
as damage can occur to the tool frame or crimping die. 

 
Note 
 

A crimp height chart is provided with this manual as reference only. Because of the wide range of 
wires, strands, insulation diameters and durometers available, actual crimp height measurements 
may very slightly. An occasional destructive pull force test should be performed to check hand tool 
crimp. Pull force value must exceed the minimum pull force specifications listed.  

 
 

 

Содержание 63827-9300

Страница 1: ... compliant When crimping to AWG type wires use tool 63811 1500 or 63811 1600 SCOPE Products Mini Fit Sr Male and Female Terminals crimped to 5mm2 and 6mm2 wire Terminal Series No Terminal Order No 3 Wire Size Insulation Diameter Strip Length IPC WHMA A 620 1 Terminal 2 mm Construction mm In mm In mm In 42815 42815 0010 42815 0012 42815 0011 42815 0019 6 37 x 0 45mm 4 00 4 20 157 165 3 50 5 30 0 14...

Страница 2: ...97 3 07 117 121 3 95 155 5 60 0 22 290 65 X 6 3 10 3 30 122 130 4 00 157 5 10 0 20 320 72 X 42817 5 2 97 3 07 117 121 3 95 155 5 60 0 22 290 65 X 6 3 10 3 30 122 130 4 00 157 5 10 0 20 320 72 X Tool Qualification Notes 1 Pull force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp CAUTION Install only Molex terminals listed...

Страница 3: ...op lever pushed in load the terminal into the proper nest opening marked with the wire gauge on the hand tool See Figure 2 4 Next release the wire stop lever allowing the wire stop to return to the crimping position 5 Insert the properly stripped wire through the terminal and against the wire stop See Figure 3 6 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has...

Страница 4: ... to align upper and lower tooling together Tighten the M4 screws and continue squeezing the tool handles until the hand tool swings open 8 Reinstall the locator by following the instructions in the locator replacement section MAINTENANCE It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps See Figure 6 1 Un snap the 2 Snap On plastic...

Страница 5: ...CW to increase handle force 4 To decrease handle force turn the eccentric axle clockwise CW 5 Line up the setting wheel matching the flat side with the flat edge of the axle so the wheel notch will drop onto the roll pin The numbers will display higher 6 Re install the M3 washer and M3 screw 7 Re crimp a new sample and check the crimp specifications or conduct a pull test after tool handle preload...

Страница 6: ...tion at all times 4 Use only the Molex terminals specified for crimping with this tool CERTIFICATION Molex does not certify or re certify hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only See the Molex website for the Quality Crimp Handbook for more information on pull testing If the tool does not meet minimum p...

Страница 7: ...mber Order Number Description Quantity REF 63827 9300 Hand Crimp Tool Figure 9 1 63827 9375 Locator Assembly 1 2 63810 0105 Spring Ratchet 1 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other tr...

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