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Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0638276900 - HAND CRIMP TOOL 
Contact us: [email protected] Website: www.integrated-circuit.com

Hand Crimp Tool for 1.25mm (.049") Pitch Wire-to-Board Crimp Terminals 

Doc No: ATS-6382769HM 

Release Date: 12-16-14 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: A 

Revision Date: 12-16-14 

INSULATION CRIMP 

BRUSH 

STRIP LENGTH 

BELL MOUTH 

CUT-OFF 

TAB 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP HEIGHT 

TWISTING 

SEAM 

WIRE 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63827-6970

 

Hand Crimp Tool 

Order No. 63827-6900

 

 

FEATURES 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomically designed soft handles 

 

Precisely designed crimping profiles with simple contact positioning 

 

Easy handling due to outstanding force ratio 

 

Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

 

Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

Products: 1.25mm (.049") Pitch Wire-to-Board Crimp Terminal, 26 - 30 AWG, UL1061 wire. 
 

Terminal Series No. 

Terminal Order No. 

Reel Form only (1) 

Wire Size 

Insulation Diameter 

Strip Length 

AWG 

mm² 

mm 

In. 

mm 

In. 

504185 

504185-1000 

26-30  0.079-0.136  0.78-1.02  .031-0.40  1.40-1.60  .055-.062 

(1) Customer to cut off terminal from reel: 0.10mm (.004”) maximum Cut-off Tab. 

 

DEFINITION OF TERMS 

 

 
 
 
 

 
 
 

 
 
 
 

 
 
 

TYPE 4A 

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Содержание 63827-6900

Страница 1: ...ent Integrated System Limited Stocking Distributor Stocking Distributor Click to view price real time Inventory Delivery Lifecycle Information Click to view price real time Inventory Delivery Lifecycle Information Molex Connector Corporation Molex Connector Corporation 0638276900 0638276900 For any questions you can email us directly For any questions you can email us directly sales integrated cir...

Страница 2: ...ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or ...

Страница 3: ...88 034 1 09 043 0 90 035 4 9 1 10 X Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Notes 1 This tool should only be used for the terminals and wire gauges specified on this sheet 2 This tool is not adjustable for crimp height however crimp force is adjustable See instructions above V...

Страница 4: ...de is fully seated on the terminal behind the conductor grip section 3 Gently pivot the locator closed 4 Bring down the wire stop blade 5 Slide the pre stripped wire into the terminal make sure to aim the wire brush towards the tip point on the wire stop blade See Figure 2 Align the wire so that it is parallel and sitting into the terminal Maintain a light and constant pressure on the wire that is...

Страница 5: ...ivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the too...

Страница 6: ...e service install or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart below for the correct Manual or Specification Sheet WARNING NEVER install tooling or service this tool while it is into any power source Disconnect the power by unplugging or turn off the Actuator from its ...

Страница 7: ...14 UNCONTROLLED COPY Page 6 of 6 Revision A Revision Date 12 16 14 RATCHET RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 9 M4 X 8mm LONG BHCS 3 5 6 PARTS LIST Item Order Number Description Quantity 1 63827 6970 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63827 6975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2...

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