Hand Crimp Tool for 4.0mm Pitch Motor Crimp Terminals
Doc No: ATS-6382596HM
Release Date: 05-21-12
UNCONTROLLED COPY
Page 3 of 6
Revision: A
Revision Date: 05-21-12
LOCATOR
WIRE
CONDUCTOR PUNCH
WIRE STOP
BLADE
INSULATION
PUNCH
CONDUCTOR
ANVIL
INSULATION
ANVIL
TERMINAL
Figure 3
WIRE
TERMINAL
WIRE STOP
BLADE
Figure 2
M4 BHCS
PIVOT
LOCATOR
Figure 4
6.
Close the tool until the ratchet releases.
Note:
The tamper proof ratchet action will not release the tool until it has been fully closed.
7.
Lift the wire stop blade up.
8.
Carefully remove the crimped terminal.
Note:
To maintain good brush control and a consistent bell mouth the
crimping instructions must be followed.
Terminal Locator Replacement
Removal
1.
With the tool in the open position, pivot the terminal locator outward.
2.
Remove the M4 BHCS. See Figure 4.
Installation
1.
Place the new locator, (See Chart on page 2), on the hand tool. Install the M4 BHCS. See Figure 4.
2.
Tighten the screw enough to hold the locator. Make sure the
locator can still float freely with hand pressure.
3.
Insert the proper terminal fully into the correct profile slot until the
terminal is fully seated and stops. Then gently pivot the locator
closed.
4.
With hand pressure, slowly slide the locator to the correct
position. See Figure 5.
5.
Gently pivot the locator open without disturbing the location.
6.
Hold the locator firmly in place and slowly tighten the M4 BHCS.
Maintenance
It is recommended that each operator of the tool be made aware of, and responsible for, the following
maintenance steps:
1.
Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
2.
Do not use any abrasive materials that could damage the tool.
INCORRECT
Figure 5
CORRECT
INCORRECT
