Hand Crimp Tool .090” (23mm) Slip-on Receptacle Terminal
Doc No: ATS-6382595HM
Release Date: 06-25-12
UNCONTROLLED COPY
Page 2 of 6
Revision: A
Revision Date: 06-25-12
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Insulation Crimp Note
:
Due to the terminal’s insulation grip design and/or
insulation diameter range, this tool uses “overlap” form
geometry in the insulation punch. This produces an
overlap insulation crimp (A620 – compliant). While the
insulation punch profile may appear “lopsided”, this is a
normal condition for this tool. See figure to the right.
CRIMP SPECIFICATION
Terminal Series No.
Bell mouth
Conductor Brush
Bend up Bend down
Twist Roll
mm
In.
mm
In.
Degree (Max.)
Degree (Max.)
35768
0.30-0.60 .012-.024 0.30-1.00 .012-.039
3
3
3
5
After crimping, the crimp profiles should measure the following.
Terminal Series No
Wire Size
Conductor Crimp
Profile
Height (Ref.)
Width (Ref.)
Type mm
2
mm
In.
mm
In.
A (0.85) B (2.0) C (1.25)
35768
AVSS 0.85 1.3-1.4 .051-.055 2.0-2.1 .079-.083
X
AVSS 2.00 1.3-1.4 .051-.055 2.4-2.5 .094-.098
X
AVSS 1.25 1.6-1.7 .063-.067 2.4-2.5 .094-.098
X
Terminal Order No.
Wire Size
Insulation Crimp
Pull Force
Minimum
Height (Ref)
Width (Max.)
Type
mm
2
mm
In.
mm
In.
N
Lb.
35768
AVSS
0.85
1.8-2.7
.070-.106
2.7
.106
58.8
13.2
AVSS
2.00
1.8-2.7
.070-.106
3.1
.122
58.8
13.2
AVSS
1.25
1.8-2.7
.070-.106
3.1
.122
58.8
13.2
To Achieve IPC-A-620 Class 3 Crimps, the following over-all wire insulation diameter ranges are recommended:
Profile A: 1.85mm (.073”) Profile B: 2.65mm (.104”) Profile C: 2.15mm (.085”)
Tool Qualification Notes:
1.
Pull Force should be measured with no influence from the insulation crimp.
2.
The above specifications are guidelines to an optimum crimp.
Notes:
1.
This tool should only be used for the terminals and wire gauges specified on this sheet.
2.
This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above).
Variations in tools, terminals, wire stranding and insulation types may affect crimp height.
3.
This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all
insulation sizes.
4.
Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts
available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
5.
Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no
influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips
on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping
Handbook 63800-0029 for additional information on crimping and crimp testing.
6.
Molex does not certify crimp hand tools.
OVERLAP
INSULATION
CRIMP
OVERLAP FORM GEOMETRY
ANVIL
PUNCH
WIRE
