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Hand Crimp Tool .090” (23mm) Slip-on Receptacle Terminal 

Doc No: ATS-6382595HM 

Release Date: 06-25-12 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: A 

Revision Date: 06-25-12 

TYPE 4A 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63825-9570

 

Hand Crimp Tool 

Order No. 63825-9500

 

 

FEATURES 

 

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A full cycle ratcheting hand tool ensures complete crimps 

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Ergonomically designed soft handles 

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Precisely designed crimping profiles with simple contact positioning 

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Easy handling due to outstanding force ratio 

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Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

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Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63813-0250 (220 V), 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

Products: .090” (23mm) Slip-on Receptacle Terminal. 
 

Terminal 

Series 

Terminal Order No. 

Wire Size 

Insulation Diameter (2) 

Wire Strip Length 

Reel Form only (1) 

Type 

mm

2

 

mm 

In. 

mm 

In. 

35768 

35768-0210 

AVSS  0.85-2.0 

1.8-2.7 

.071-.106 

5.0-6.0  .197-.236 

(1) Customer to cut off terminal from reel: 0.25mm (.010”) maximum Cut-off Tab. 

(2) See crimp specification for the individual Insulation Diameter. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. 

INSULATION 

CRIMP 

SEE NOTE 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

COND.CRIMP 

HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

CUT-OFF TAB 

SEAM 

Содержание 63825-9570

Страница 1: ...ter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63813 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 090 23mm Slip on Receptacle Terminal Terminal Series Terminal Order No Wire Size Insulation Diameter 2 Wire Strip Length Reel Form only 1 Type mm2 mm In mm In 35768 35768 0210 AVSS 0 85 2 0 1 8 2 7 071 106...

Страница 2: ... To Achieve IPC A 620 Class 3 Crimps the following over all wire insulation diameter ranges are recommended Profile A 1 85mm 073 Profile B 2 65mm 104 Profile C 2 15mm 085 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Notes 1 This tool should only be used for the terminals and wire g...

Страница 3: ...refully remove the crimped terminal Note The tamper proof ratchet action will not release the tool until it has been fully closed Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could dama...

Страница 4: ...of this tool should be avoided CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool CAUTION Molex crimp ...

Страница 5: ... Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63825 9570 63816 0000 Hand Crimp Frame Short N A N A 3 63816 0050 Hand Crimp Frame Long N A N A 3 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 4 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 4 63816 0100 Air Power Tool 63816 0700 Air ...

Страница 6: ...R HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 6 M4 X 14mm LONG BHCS 2 5 1 PARTS LIST Hand Crimp Tool 63825 9500 Item Order Number Description Quantity 1 63825 9570 Modular Crimp Head 1 Ref 2 63816 0050 Hand Crimp Frame Long 1 Ref 3 63825 9575 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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